Kusarudzwa Kwezvinhu Zvekugadzira PCB
Laminate yePCB zvinhu
PCB laminate chinhu chakakosha pakushanda kwemagetsi, kuvimbika kwekupisa, kugadzikana kwemakanika uye kugadzirwa kwematanho akawanda. Kusarudza kwakakodzera kunotanga nemamiriro ekushanda kwebhodhi, zvinodiwa nechiratidzo, stackup, chimiro chekubatanidza uye zvinangwa zvekuvimbika - kwete nezita rechinhu chete.
Pfupiso yePCB Laminate
Sarudzo yezvinhu inofanira kutevedzera dhizaini yemagetsi, yekupisa uye yemakanika.
PCB laminate inosanganisa resin system nekusimbisa, uye, muzvivakwa zvakaputirwa nemhangura, copper foil. Mukugadzirwa kwe multilayer, ma layer e laminate ne bonding anoumba dielectric structure inoparadzanisa nekutsigira conductive layers.
Kune bhodhi rekudzora redhijitari, mhuri yeFR-4 yakajairika inogona kunge yakakodzera. Kushushikana kwakanyanya kwekupisa kunogona kushandura kutarisa kune masisitimu eresin ane kutsungirira kwakasimba kwekupisa. Nzira refu dzinomhanya zvakanyanya dzinogona kuisa huremu hwakawanda pakurasikirwa kwe dielectric uye kugadzikana kweDk. Magetsi emagetsi anogona kukosheswa kupararira kwekupisa, nepo macircuit anochinjika achida kuvakwa kwakasiyana zvachose kwemakanika.
Nekuti chinhu chacho chinoshanda pamwe chete nehukobvu hwemhangura, magadzirirwo egirazi, nzvimbo ye dielectric, kuburikidza nechimiro uye maitiro ekudzvanya, sarudzo yekupedzisira inofanira kusimbiswa sechikamu chekuvakwa kwePCB kwakazara.
Impedance inodzorwa, kurasikirwa nekuisa, kugadzikana kwechikamu, kuputira uye maitiro epamusoro-soro.
Tembiricha yekuunganidza, tembiricha yekushanda, mwero wekuora, kuwedzera kwekupisa uye kutamiswa kwekupisa.
Kugadzikana kwehukuru, kudzora ukobvu, maitiro ekuchinjika, kuomarara, kuboora uye kuvaka kwakawanda.
Kusvibiswa nehunyoro, kushushikana kwemagetsi, kusvibiswa, kutenderera kwekupisa uye nzvimbo yekushandisa chigadzirwa.
Mhuri dzezvinhu zvenyama
Mapoka ezvinhu zvePCB laminate akajairika
Idzi imhuri dzeinjiniya dzakakura kwete mamakisi chaiwo ekutengeserana. Hunhu chaihwo hwezvinhu hunofanira kuongororwa zvichienderana nezvinodiwa pakugadzira nekugadzirisa.
Chinangwa Chakazara FR-4
Mhuri ye epoxy inoshandiswa zvakanyanya yakasimbiswa negirazi yakakodzera zvivakwa zvakawanda zvePCB zvakasimba.
- Zvemagetsi zvemagetsi zvedhijitari uye zveanalog
- MaPCB akaomarara ane mativi rimwe chete, maviri uye akawanda-layer
- Mari yakaringana, kujairana kwemaitiro uye simba remakanika
Kupisa Kwakawedzerwa / High-Tg FR-4
Masisitimu eFR-4 resin akagadzirwa kuti awedzere kupisa panguva yekuunganidza nekushanda.
- Mapurofayiri egungano asina mutobvu
- Kuwanda kwezvikamu kana kuwedzera kwekupisa
- Magadzirirwo anofanirwa kudzorwa zvakanyanya nekuwedzera kweZ-axis uye kutsungirira kwekupisa
MaLaminate Anorasikirwa Nekuderera / Anomhanyisa Kwazvo
Masisitimu eResin akagadziridzwa kuderedza kurasikirwa kwe dielectric uye kuvandudza kuenderana kwemagetsi enzira dzemasaini dzinoda simba.
- Nzvimbo dzekukurukurirana dzinomhanya-mhanya
- Nzira refu dzinonzwa kurasikirwa nekuiswa
- RF kana microwave structures uko maitiro e dielectric akakosha
Laminates Isina Halogen
Mhuri dzezvinhu zvakagadzirwa zvichienderana nezvinodiwa zvisina halogen ukuwo dzichichengetedza maitiro akakodzera ePCB uye hunhu hwekuvimbika.
- Zvigadzirwa zvine zvinodiwa zvakatsanangurwa zvezvakatipoteredza
- Zvigadzirwa zvemagetsi zvevatengi, zvemaindasitiri uye zvekutaurirana
- Kusarudzwa kuchiri kuda kuongororwa kweTg, CTE, Dr, Df uye maitiro ekugadzirisa
Zvinhu zveSimbi
Zvivakwa zvinoshandisa hwaro hwesimbi hune dielectric inochengetedza kupisa kwemagetsi kuti zvibvise kupisa kubva pamagetsi.
- Mwenje we LED uye kushandurwa kwesimba
- Mota yekudzora uye mamodule emagetsi
- Mashandisirwo apo kupararira kwekupisa ndicho chinangwa chikuru chekugadzira
Zvinhu zvePolyimide & Zvinochinjika
Masisitimu e dielectric anochinjika anoshandiswa panodiwa kukotama, kuderedza huremu kana kubatana kwakabatana kwemativi matatu.
- Maseketi anochinjika uye akaomarara-anochinjika
- Nzvimbo dzinotenderera kana kuti dzisingachinji
- Zvigadzirwa zvemagetsi zvidiki zvine michina yakawanda yekurongedza
Ceramic Substrates
Masisitimu epasi pevhu asina kugadzirwa anoshandiswa kana thermal conductivity, electrical insulation uye dimensional behavior zvichinyanya kuumba dhizaini.
- Mamodule ane simba guru
- High-tembiricha nzvimbo
- Mashandisirwo eRF, LED uye ekuona
Zvivakwa zveHybrid
PCB ine ma multilayer inogona kusanganisa mhuri dzakasiyana dzezvinhu kana nzvimbo dzakasiyana dze stack dziine zvinodiwa zvakasiyana zvemagetsi kana zvekupisa.
- Misanganiswa yedhijitari inomhanyisa uye yakajairika
- RF pamwe nekudzora macircuit
- Zvivakwa zvinoda CTE nekungwarira uye ongororo yekuenderana kwezvinoitwa nepress-cycle
Masisitimu Ekushandisa Resin Akanangana Nekushandisa
Mamwe mapurojekiti anoda hunhu hwe laminate hwakagadzirirwa voltage, thermal cycling, CAF resistance, hunyoro kana zvimwe zvipingamupinyi zvekuvimbika.
- Zvigadzirwa zvemagetsi zvemaindasitiri nezvakatipoteredza zvakaoma
- Mashandisirwo emagetsi akasimba kana akavimbika zvakanyanya
- Mapurojekiti ane zvirongwa zvebvunzo zvakatsanangurwa kana zvekuvimbika
Kuvakwa kweLaminate
Chii chaizvo chinoumba PCB laminate system?
Kunzwisisa magadzirirwo acho kunobatsira kutsanangura kuti sei zvinhu zviviri zvine zvirevo zvakafanana zvemusoro wenyaya zvichigona kuita zvakasiyana muPCB yapera.
Laminate Core
Shizha re dielectric rakagadziriswa, rinowanzo putirwa nemhangura, rinoshandiswa sechikamu chakasimba chekuvaka chakasimba chine mativi akawanda.
Chigadziko cheBonding / Prepreg
Resin yakacheneswa zvishoma ine simba rinoyerera uye rinopora panguva yekudzvanya kwe multilayer kuti ibatane ne copper ne core layers.
Kusimbisa Girazi
Magadzirirwo egirazi uye kugoverwa kweresin zvinopesvedzera ukobvu, maitiro e dielectric yemuno, kuboorwa uye hunhu hwehukuru.
Mhangura Foil
Ukobvu hwemhangura uye chimiro chepamusoro chinokanganisa kurasikirwa kwemubati, kunamira, maitiro ekucheka uye geometry yekupedzisira ye impedance.
Hunhu Hunokosha Hwezvinhu
Maitiro ekuverenga zvakakosha zve laminate
Ongororo inobatsira inopfuura nhamba imwe chete yeTg kana Drk. Tafura iri pazasi inoratidza zvinorehwa nemaitiro akajairika uye kuti anova akakosha riini.
| pfuma | Zvarinotsanangura | Nei zvichikosha mukugadzirwa kwePCB |
|---|---|---|
| Dr / Er | Kubvumidzwa kwe dielectric pasi penzira yekuyedza yakataurwa uye kakawanda. | Zvinokanganisa impedance, kunonoka kwekupararira, maumbirwo e resonant uye trace geometry. Enzanisa kukosha chete kana hwaro hwekuyera hwanzwisiswa. |
| Df / Kurasikirwa Kwenguva | Kurasikirwa nesimba remagetsi pasi pesimba remagetsi rinochinjana. | Zvakakosha pakurasikirwa kwekuisa mumigwagwa yedhijitari neRF inomhanya zvikuru. Kukosha kwakaderera kunogona kubatsira kuderedza kurasikirwa kwe dielectric, asi mhangura ne geometry zvinobatsirawo. |
| Tg | Nzvimbo yekuchinja kwegirazi ye resin system. | Zvinoratidza shanduko mumaitiro e resin. Inobatsira pakugadzira kupisa, asi haifanirwe kutorwa seyero chete yekudzivirira kupisa. |
| Td | Hunhu hwekuora kwekupisa pasi penzira yakatsanangurwa yekuedza. | Inopa ruzivo nezvekuderedza kupisa pakupisa kwakanyanya uye kusangana kwakawanda. |
| Z-axis CTE | Kuwedzera kwezvinhu kuburikidza neukobvu hwazvo sezvo tembiricha ichichinja. | Yakabatana zvakanyanya neburi rakaputirwa uye kuburikidza nekuvimbika panguva yekufamba nemhepo inopisa uye kuunganidza zvinhu. |
| T260 / T288 | Kuyerwa kwekupisa kwemhando ye "time-to-delamination style" patembiricha dzakatarwa. | Zvinobatsira pakuenzanisa kuti masisitimu e laminate anotsungirira sei kupisa kwakanyanya panguva yekugadzira nekugadzira. |
| Kunyorova Kusviba | Huwandu hwehunyoro hunonyudzwa pasi penzira yakatarwa yekudzikamisa. | Inogona kukanganisa maitiro e dielectric, kugadzikana kwehukuru uye kuvimbika, kunyanya munzvimbo dzine hunyoro kana dzine kupisa kwakanyanya. |
| CTI | Nhamba yekuenzanisa yekutevera inoshandiswa kuratidza kuramba kuteverwa kwemagetsi pamusoro penzvimbo. | Zvine chekuita nekubatanidzwa kwemidziyo yekudzivirira kupisa, asi zvinhu zvakapedzwa, kubviswa kwechinhu, kusvibiswa kwechinhu uye mitemo inoshanda zvinofanirawo kufungwa nezvayo. |
| Kuchengetedza Kwemhepo | Kukwanisa kutamisa kupisa kuburikidza nezvinhu. | Zvakakosha mukugadzirwa kwesimbi-base, ceramic uye mamwe magadzirirwo anofambiswa nekupisa uko kupisa kunofanira kufamba kubva kuzvikamu kuenda kuchimiro chinopararira kupisa. |
| Peel Simba | Simba rekunamatira pakati pefoiri yemhangura ne dielectric pasi pemamiriro ekuyedza akatsanangurwa. | Zvinogona kukosha pakunamatira kwemuchina, kugadziriswa patsva, kuratidzwa kwekupisa uye kusimba kwemuchina. |
| Dimensional Kugadzikana | Kuchinja kwehukuru hwezvinhu kuburikidza nekugadzirwa uye nhoroondo yekupisa. | Zvakakosha pakunyoresa zvakanaka, kurongeka kwema multilayer, kubatana kwakasimba uye mafomati makuru epaneru kana bhodhi. |
Kukosha kwepepa redata kunoenderana nenzira yekuyedza, kuvakwa kwemuenzaniso, kuwanda, kugadziriswa uye ukobvu. Shandisa magwaro chaiwo ezvinhu uye mamiriro ekugadzira paunenge uchigadzira impedance inodzorwa kana zvivakwa zvine frequency yakakwira.
Kusarudzwa-Kunotungamirirwa Kusarudzwa
Tanga nezvinodiwa kuti chigadzirwa chapera chirarame uye chitumire
Mashandisirwo akasiyana-siyana emagetsi anoisa kushushikana kwakasiyana pamagetsi. Mienzaniso iyi inoratidza kuti ndeapi maitiro ezvinhu anowanzo fanirwa kutariswa nekukurumidza.
Kuvakwa kwakagadzikana uye kunoshanda kwematanho akawanda
Tarisa pakudzivirira kupisa, mukana wekupisa, kugara kwenguva refu kwemuchina, hunyoro uye kugadziriswa kwe multilayer kunogona kudzokorora.
Gadzirisa kurasikirwa kwechiteshi uye impedance
Ongorora kurasikirwa kwe dielectric, kuenderana kweDk, mhedzisiro yekuruka kwegirazi, kushata kwemhangura uye geometry yakazara yemutsara wekutumira.
Kudzora tembiricha uye kushushikana kwekudzivirira
Dhizaini yenzira yekupisa inogona kukosha sehuwandu hwemagetsi. Funga nezvekupararira kwekupisa, ukobvu hwekudzivirira kupisa uye zvinodiwa zvemagetsi pamwe chete.
Chengetedza maitiro e dielectric achifanotaurwa
Kurasikirwa, kushivirira kweDk, kusimba kweukobvu, pamusoro pemhangura uye kunzwisisika kwezvakatipoteredza zvinogona kukanganisa zvakananga maumbirwo eRF uye maitiro echikamu.
Rongai kutenderera kwekupisa uye nharaunda
Kuongororwa kwezvinhu kunogona kusimbisa kuwedzera kwekupisa, kusvibiswa nekupisa, kuramba hunyoro, kugadzikana kwemuchina uye hurongwa hwekufanirwa kwechigadzirwa.
Gadzira nzvimbo inokombama senzira yemakanika
Ukobvu hwe dielectric, mhando yemhangura, radius yakakombama, coverlay uye musiyano uripo pakati pe static ne dynamic flexing zvese zvinokanganisa kusarudzwa kwezvinhu.
Bvisa kupisa kubva panobva
Ukobvu hwe dielectric yekupisa uye conductivity, base-metal geometry uye mamiriro e interface zvinofanirwa kutariswa senzira imwe chete yekupisa.
Kubatanidza zvinhu uye nzvimbo chaiyo
Hunhu hweCTI ne dielectric zvinobatsira, asi kupwanyika, kubviswa kwenzvimbo, mwero wekusvibiswa, kukwirira uye mwero wezvigadzirwa zvinoramba zvichikosha.
Kugadzira mifananidzo chete. Nzvimbo yekupedzisira ye dielectric, huremu hwemhangura uye magirazi zvinofanirwa kurongwa zvichienderana nezvinodiwa zvemagetsi uye zvekugadzira.
Stackup Planning
Sarudza zvinhu uye chivakwa che multilayer pamwe chete.
Pepa redata re laminate harigone kutsanangura PCB yakapedzwa roga. Ukobvu hwepakati, ma bonding layers, copper distribution, resin demand, drilling uye controlled-impedance geometry zvinoshanda pamwe chete panguva yekugadzira.
Impedance, kumhanya kwechiratidziro, RF frequency, bhajeti yekupinza-kurasikirwa, trace geometry uye mareferensi.
Hunhu hwekugadzira, tembiricha yekushanda, kutenderera kwekupisa, voltage, hunyoro uye nharaunda inotarisirwa yechigadzirwa.
Kuwanda kwezvikamu, ukobvu hwakapedzwa, huremu hwemhangura, nzvimbo ye dielectric, kuburikidza nehurongwa hwekuvaka uye zvinodiwa zvekudhinda.
Kiya hunhu hwezvinhu zvinodiwa uye zvinyorwa zvekuunganidza usati waburitsa data rePCB kuti rigadzirwe.
Quick Selection Guide
Enzanisa mhuri dzezvinhu zvekushandisa nepfungwa huru dzekugadzira
Matrix iyi ine hunhu hwekuongorora. Inobatsira kuronga hurukuro; haitsivi data-sheet chaiyo kana stackup review.
Injiniya Ongororo
Ruzivo runoita kuti kuongorora zvinhu kuve nyore
Kukurukurirana kwezvinhu kunobatsira zvikuru kana zvinodiwa zvemagetsi, zvemakanika uye zvezvakatipoteredza zvikaongororwa pamwe chete.
PCB Kuvaka
Kuwanda kwezvikamu, ukobvu hwakapedzwa, huremu hwemhangura, kuburikidza nechimiro uye chero chirongwa chekuunganidza zvinhu chazvino.
Zvinangwa zveMagetsi
Impedance inodzorwa, ma interfaces ekumhanya kwepamusoro, RF frequency range, voltage uye zvinodzivisa kurasikirwa nesignali zvakanyanya.
Mashandiro Mashandiro
Hunhu hwemusanganiswa, tembiricha yekushanda, kutenderera kwekupisa, hunyoro uye nharaunda yemakanika.
Zvinodiwa zvekusunungurwa
Sarudza kuti ndeapi magadzirirwo anofanirwa kuitwa, ndeapi anodiwa uye ndeapi anogona kugadziriswa paunenge uchipedzisa kugadzira zvinhu zvakaunganidzwa.
FAQ
Mibvunzo yezvinhu zvePCB laminate
Ko Tg yakakwirira inogara iri PCB laminate iri nani here?
Kwete. Tg chikamu chimwe chete cheprofile yezvinhu. Dhizaini inogonawo kunge iine hunhu hwakasiyana neZ-axis CTE, Td, kurasikirwa ne dielectric, kugadzikana kweDk, hunyoro, maitiro eCAF, kunamira kwemhangura kana thermal conductivity. Chinhu chakakodzera ndicho chine hunhu hwakabatana hunoenderana nekushandiswa uye stackup.
Rini rinofanira kufungwa nezve laminate ine kurasikirwa kwakaderera?
Funga nezvazvo kana kurasikirwa kwechiteshi kwava kuoma kusangana ne dielectric yakajairika - semuenzaniso, ma serial links marefu ane kumhanya kukuru, ma RF structures kana magadzirirwo ane bhajeti shoma yekuisa-kurasikirwa. Nzvimbo ye conductor, trace geometry uye reference planes zvinofanirwa kuenzaniswa pamwe chete ne dielectric.
Ko maDk values kubva pamapepa akasiyana edata anogona kuenzaniswa zvakananga here?
Hazvisi nguva dzose. Dk zvinoenderana nenzira yekuyedza, kuwanda, kugadzirwa kwemuenzaniso uye kugadzirisa. Kukosha kwepepa redata kunogonawo kusiyana nekwakagadzirirwa dhizaini kunoshandiswa pakugadzirisa impedance. Shandisa hwaro hwakasimba pese pazvinogoneka.
Ndeupi musiyano uripo pakati pe core ne prepreg?
Chinhu chikuru ilaminate yakagadzirwa ne dielectric, inowanzo putirwa nemhangura. Prepreg iraundi re resin/reinforcement rakacheneswa zvishoma rinoshandiswa kubatanidza chimiro che multilayer panguva yekudzvanya. Zvese zvinokanganisa nzvimbo ye dielectric uye maitiro ekupera kwe stackup.
Ndezvipi zvinhu zvinonyanya kukosha kuburikidza nekuvimbika?
Kuwedzera kwekupisa kweZ-axis, kutsungirira kwekupisa kweresin, ukobvu hwebhodhi, kuburikidza nejometri, copper plating, mhando yekuboorera uye kutenderera kwekupisa kwekugadzira/kushanda zvese zvinobatsira. Kusarudzwa kwezvinhu kunofanirwa kuongororwa pamwe chete nechimiro che via.
PCB laminate inofanira kusarudzwa sei kumasekete ane voltage yakakwira?
Ongorora CTI, hunhu hwe dielectric uye ukobvu hwezvinhu, asi usavimba ne laminate chete. Kupwanyika, kubviswa kwenzvimbo, mwero wekusvibiswa, kureba, kuputira uye zvinodiwa zvekuchengetedza chigadzirwa chekupedzisira zvimwe zvezvikamu zvekubatanidza kuputira.
Mhuri dzakasiyana dze laminate dzinogona kusanganiswa muPCB imwe chete ine ma multilayer here?
Zvivakwa zvehybrid zvinogoneka kune mamwe magadzirirwo, asi zvinhu zvinofanirwa kuenderana nemaitiro e lamination anotarisirwa uye zvinangwa zvekuvimbika. Kuwedzera kwekupisa, kuyerera kwe resin, kubatana, ukobvu hwe dielectric uye mashandiro emagetsi zvinofanirwa kuongororwa sechivakwa chimwe chete.
Mafaira api anobatsira pakukurukurirana kwe laminate ne stackup?
Zvinhu zvinobatsira zvinosanganisira data reGerber kana ODB++, mafaira ekuboorera, kuwanda kwezvikamu, ukobvu hwakapedzwa, huremu hwemhangura, target impedances, ruzivo rwekumhanya kwepamusoro kana RF interface, mamiriro ekushanda uye chero zvinyorwa zve stackup zviripo.
Ongororo yePCB Material & Stackup
Tumira zvinodiwa nePCB yako kuti uongorore zviri kuitwa neinjiniya.
Goveranai nezvekuvakwa kwebhodhi nezvirambidzo zvekushanda zvinonyanya kukosha. Kukurukurirana kunogona kutarisa pane hunhu hwakakodzera hwezvinhu, chimiro che dielectric, impedance inodzorwa, zvinodiwa pakupisa uye kugona kugadzirwa.
- Gerber / ODB++ uye data rekuboorera
- Kuverengwa kwezvikamu uye ukobvu hwakapedzwa
- Zviremu zvemhangura uye kupedzisa pamusoro
- Chinangwa chinopinzwa kana ruzivo rweRF/high-speed
- Tembiricha yekushanda uye zvirambidzo zvekupisa
- Zvinodiwa zvemagetsi uye zvakatipoteredza
Tora Quick Quote
Ziva kuti hunyanzvi hwedu hunogona kubatsira sei nePCB yako inotevera chirongwa.