Kugadzira PCB yePanasonic R-1755V yeMotokari uye Magetsi Akavimbika Kwazvo

Panasonic R-1755V ine R-1650V prepreg sisitimu yezvinhu ine Tg yakaderera, CTE HIPER V yemapuranga ane layer yakawanda anoda kuvimbika kwakasimba kwekupisa uye kubatana kupfuura standard FR-4. Highleap Electronics inogadzira maPCB eR-1755V nekutanga neprofile yemission, yozotsanangura stackup, plated-hole geometry, nhoroondo yeassembly uye hurongwa hwekusimbisa.

Kutsanangura laminate inotarisa mota hakuiti kuti bhodhi rapera rive rakakwana otomatiki. Mutengi anofanira kutsanangura kirasi yekushandisa, nzvimbo, mararamiro, magwaro, kutonga shanduko uye kusimbiswa kwechigadzirwa. Chinhu chacho chimwe chete chinodzorwa mukati mehurongwa ihwohwo hukuru.

Tanga neProfile yeMission

Rondedzero yechinangwa inotsanangura kuti chigadzirwa chinoshanda kupi uye sei: tembiricha, mwero wekuchinja kwetembiricha, hunyoro, bias voltage, vibration, current loading, hupenyu hunotarisirwa uye mutemo wekugadzirisa. R-1755V isarudzo yakasimba kana hupenyu hwepurasitiki nemhepo uye kupisa zvichinyanya kukosha, asi kusimbiswa kwacho kunofanirwa kuratidza chigadzirwa chekupedzisira.

Kuti uwane ruzivo nezvenyaya yekutengeswa kwemotokari, ona gwara reHighleap rekugadzira PCB yemotokari . Kusarudzwa kwezvinhu kunofanirwa kuenderana nenzira chaiyo yekubvumidzwa kwemutengi.

Zvivakwa zvepamutemo uye zvinorehwa neVia-Life

Panasonic inoburitsa maR-1755V akajairika eTg 173°C neDSC, 165°C neTMA uye 190°C neDMA, Td 350°C, Z-axis CTE ye44 ppm/°C pasi peTg uye 255 ppm/°C pamusoro peTg, uye T288 nemhangura yemaminitsi makumi maviri. Pa1 GHz, Drk yakajairika i4.4 uye Df i0.016, zvichiisa zvinhu zvacho sechikanganiso chekurasikirwa kwete mhuri yakatsaurirwa kurasikirwa zvishoma.

CTE yakaderera inoderedza kushushikana asi haivimbise kuti maburi achagara kwenguva refu

Munguva yekupisa, laminate inokura muZ-axis nepo mhangura isingakure zvakanyanya. Kuwedzera kwakaderera kunoderedza kumanikidzwa pabhare rakapetwa, asi dhayamita yegomba, ukobvu hwebhodhi, ukobvu hwemhangura, kukuvara kwechibooreso uye mamiriro eresin zvichiri kudzora hupenyu hwekuneta.

Enzanisa Tg chete nenzira imwe chete

DSC, TMA neDMA zvinogadzira Tg dzakasiyana. Tsanangudzo yekutenga inofanira kuchengetedza nzira yekuedza. Kutaura nhamba yepamusoro pasina nzira yayo kunogona kuita kuti chimwe chinhu chiite sechiri nani pane chimwe pasina kuenzanisa kwakakodzera.

Ruzivo rwechigadzirwa cheR-1755V chePanasonic parizvino runochizivisa sechigadzirwa cheHIPER V chakakwira-Tg, chine CTE shoma uye runotaura kuti nhamba dzakaburitswa dzakajairika, hadzina vimbiso.

Dhizaini yeStackup, Copper uye Hybrid

Matanda akakora anoda kurongeka kuburikidza nekuronga

Highleap inoongorora gomba diki rakapedzwa, kudzika kwechibooreso, mhete ye annular, nzvimbo yekubooresa kubva kumhangura kuenda kugomba uye kugoverwa kwemhangura. Kana gomba rakapinda rikaita chiyero chakawandisa, dhizaini yacho ingada chimiro chakakura, chakavharirwa/chakavigwa kana kuti chakatevedzana. Chinhu chacho hachifanirwe kushandiswa kururamisa gomba risingagadzirwe.

Kuenzana kwemhangura kunodzivirira kugadzikana kwehukuru

Magadziko emagetsi, kudira kwemhangura yakawanda uye kusawirirana zvinogona kukanganisa kufamba kwepress uye kusatsetseka. Kubatanidza magadziko uye kuenzana kwemhangura zvinofanirwa kugadziriswa nekukurumidza. Kune nzvimbo dzine simba rakawanda, kutonga kupisa uye kukwira kwetembiricha yemuchina mabasa akasiyana einjiniya.

Zvivakwa zvehybrid zvine zvinhu zvinoderedza kurasikirwa

Panasonic inoisa HIPER V panzvimbo inoenderana neMEGTRON hybrid boards. Hybrid stack inogona kuisa zvinhu zvinorasikirwa zvishoma chete kana nzira dzinomhanya zvakanyanya dzichida kushandiswa pakushandisa R-1755V kuti dzive dzakachengeteka kune dzimwe nzvimbo. Izvi zvinoda kuvakwa kwepress kwakatenderwa, kuongororwa kwebond, kuronga kubhoorwa uye kuongororwa kwekuchinja kwemagetsi.

Magwaro Ekugadzira uye Mota

Hurongwa hwekugadzira hweHighleap hunogona kusanganisira kutsvagisa zvinhu zvakatenderwa, kutevedza nzvimbo, kudzora kugadzirisa zvinhu zvakaunganidzwa, AOI yemukati, kucheneswa kwelayer, kuboora, kucheneswa kwemvura, kuputira, kupatsanura, kupatsanura, kupatsanura zvinhu zvishoma, bvunzo yemagetsi uye kurongedza kwakadzorwa. Kune PCBA, chiyero chinogona kusanganisira kutevedza zvikamu, kuongororwa kwekutanga , AOI/X-ray, kuronga uye bvunzo yekushanda sezvakatsanangurwa.

Magwaro anofanira kutaurwa, kwete kufungidzirwa kuti ndeechokwadi

• Chitupa chezvinhu kana chiziviso chemutengesi
• Kutevedzana kweLot uye date-code
• Yakaburitswa stackup uye mufambi
• Ruzivo rwekupatsanurwa kwezvikamu zvidiki uye maburi akaputirwa
• Mishumo yekuedza kweImpedance kana yemagetsi
• Zvinyorwa zvenyaya yekutanga
• Chirongwa chekudzora, kufamba kwemaitiro kana zvinhu zvePPAP kana zvichidikanwa nekondirakiti
• Zvinodiwa zvekuzivisa nezvekuchinja

Haasi ese maodha eR-1755V anoda pasuru yakazara yePPAP. ​​Mutengi anofanira kuona nhanho chaiyo yekutumira uye fomati yemutengi kuitira kuti mutengo wacho usanganisira basa reinjiniya uye remhando yepamusoro.

IST, CAF uye Kusimbiswa kweChigadzirwa

IST inotarisira kugara kwenguva refu kwekubatana

Kuedza Kushushikana Kwekubatanidza kunodziisa coupon nemagetsi kakawanda uye kunoongorora shanduko yekudzivirira. Inobatsira pakuenzanisa gomba rakaputirwa uye kuburikidza nezvivakwa zviri pasi pekukurumidza kutenderera. Dhizaini ye coupon yekuyedza, tembiricha yekutenderera, chiyero chekukundikana uye huwandu hwesampuro zvinofanirwa kubvumirana. Highleap inogona kuronga IST kana yabatanidzwa muhurongwa hwemhando; ona gwara rekuyedza reIST kuti uwane mamiriro enzira.

Kusimbiswa kweCAF mhinduro kune imwe njodzi yakasiyana

CAF ine chekuita nekukura kwefilament inofambisa mhepo pasi pehunyoro uye kukanganiswa kwemagetsi. Inokanganiswa nezvinhu, girazi/resin interface, nzvimbo, kukuvara kwekuboorwa, kuchena uye mamiriro ekuyedza. Chinhu chisina CTE yakawanda uye chinodiwa chekugadzira chisingapindi CAF hachifanirwe kutorwa sechiratidzo chakafanana.

Kuongororwa kwechigadzirwa chakapedzwa kuchiri kudiwa

Kutenderera kwekupisa, kudedera, hunyoro, munyu, kufambisa simba uye kuyedzwa kwebasa zvinogona kudiwa zvichienderana nechigadzirwa. Mugadziri wePCB anogona kutsigira kuponi uye humbowo hwekugadzirisa, asi OEM ine zvinodiwa zvekusimbisa system-level uye kuchengetedzeka.

Magwaro emotokari ipakeji yebasa

Zvirongwa zvekudzora, kufamba kwemaitiro, kuzivisa zvinhu, humbowo hwehunyanzvi, zvinyorwa zvehurongwa hwekuyera uye kutumira kwePPAP zvinoda nguva yeinjiniya uye yemhando yepamusoro. Chirevo chinofanira kunyora zvinhu zvakakumbirwa uye danho rekutumira. Kugadzirwa kwemuenzaniso kungangoda zvinyorwa zvezvinhu uye zvekuongorora chete, nepo kusarudzwa kwekugadzira kungangoda matemplate evatengi uye chiziviso chekuchinja chakarongeka.

Kutarisira shanduko dzemaitiro kunodzivirira hukama hwemunda

Kuchinja kwenzvimbo yekuisira laminate, prepreg, press cycle, drill process, hole copper, surface finish kana assembly site zvinogona kukanganisa kuvimbika. Mutengi anofanira kutsanangura kuti ndedzipi shanduko dzinoda kuziviswa kana kubvumidzwazve. Highleap inogona kuchengetedza bhiri rehurongwa hwekugadzirisa rinodzokororwa kana zvinodiwa zvichibatanidzwa muchibvumirano chekutengeserana.

Muenzaniso wekuenzanisa hunyanzvi hwebasa

Bhodhi remukati rezvinhu zvinovaraidza rine tembiricha iri pakati nepakati uye maburi akaputirwa zvakanaka ringasada kusimbiswa kwakafanana nerobhoti rinodzora pasi pehood rine cycling yekupisa inokurumidza. Zvose zvinogona kutsanangurwa semagetsi emotokari, asi chirongwa chechipiri chinoisa zvinodiwa zvakanyanya pazvinhu, maburi, kuchena uye humbowo hwekuyedza. Sarudzo yezvinhu inofanira kutevedzera mamiriro akaoma, kwete label yekushandisa.

Maitiro eHighleap ekuvandudza mhando yemitengo

Mushure mekugamuchira data rekutanga, Highleap inogona kudzorera ongororo yemusiyano ichivhara zvinhu zvisiripo, zvine hukasha kuburikidza ne geometry, magwaro asina kujeka, zvinodiwa zvekusimbisa zvisingawanikwe uye dzimwe nzira dzekushandisa. Izvi zvinoderedza kugadziriswa kwebhizinesi uye zvinopa mutengi nzira yakatarwa yekuenda kupakiti yakagadzirira kugadzirwa.

Kurongedza uye kutevedza mushure mekuungana

Kurongedza hunyoro, desiccant, hunyoro hunoratidza, ESD control, serialized labels uye kupatsanurwa kwenzvimbo zvinogona kudiwa zvichienderana nekuchengetwa uye kuunganidzwa kwemvura. Izvi zvinodzora zvinofanirwa kuenzaniswa nenzira yechigadzirwa uye yekufambisa zvinhu. Hazvisanganiswi otomatiki nekuti bhodhi rinoshandisa laminate inotarisa mota.

Kupa, Zvimwe Zvimwe uye Kotesheni

Mutengo weR-1755V unoratidza kuwanikwa kwezvinhu, kuvakwa kwemuchina wekudzvanya, huwandu hwemaburi, hunyanzvi hwemaburi, kurongeka kwekutevera, kuongorora uye kusimbisa—kwete chete mutengo we laminate. Kujeka kwekutanga kwechinangwa uye magwaro kunoderedza kusava nechokwadi kwemutengo.

Sarudzo dzakasiyana

• Shandisa zvinhu zvisingadhuri zvakanyanya kana mvumo yemutengi uye ruzivo rwebasa zvisingade system yePanasonic.
• Shandisa chinhu chinorasikirwa zvishoma kana kuti chinosanganiswa kana kurasikirwa nechiteshi kuri iko kunogumira.
• Shandisa mhuri ine CTI yakawanda kana uchitarisa magadzirirwo e insulation, kwete thermal cycling.
• Shandisa zvinhu zvemotokari zvepamusoro-soro chete kana runyorwa rwezvibvumirano zvemutengi kana kusimbiswa kwazvo zvichiratidza kuti ndizvo zvakarurama.

RFQ zvinopinda

• Zviyero zvebhodhi uye huwandu hwegore negore
• Kuwanda kwezvikamu uye ukobvu
• Mhangura nerukoko
• Gomba diki rakapedzwa
• Nhoroondo yebasa
• Kutevedzana kwekupisa kwegungano
• Tsanangudzo yemotokari/mutengi
• Zvinhu zvinodiwa zvePPAP/control-plan
• Validation miedzo
• Chiyero chePCBA

Kukodzera kwemutengesi uye kugadzirira kuongororwa kwemabhuku

Kune mapurogiramu anoongororwa nevatengi, zvinyorwa zvinofanirwa kuwanikwa zvichienderana nenhamba yezvikamu, kugadziriswazve, nzvimbo uye zuva rekugadzirwa. Kugamuchirwa kwezvinhu, matanho ekufamba, mhedzisiro yekuongorora, kusatevedzera mutemo uye mvumo yekuchinja zvese zvinogona kuongororwa. Nguva inodiwa yekuchengetedza uye fomati yezvinyorwa zvinofanirwa kubvumirana usati wagadzira nekuti kugadzirazve nzira yekuongorora mushure mekutumira hakuna kuvimbika.

Highleap inogona kutsigira chirongwa chekuongorora chete kune vanodzora vari muchikamu chakabvumiranwa. Saka peji iri rinodzivisa magwaro emotokari anovimbisa uye rinorayira vatengi kuti vataure zvinodiwa nevatengi kana chirongwa chaicho.

Mibvunzo Inowanzo bvunzwa Nezve R-1755V

Ko R-1755V inoita kuti mota yePCB ive yakakodzera here?

Kwete. Ipuratifomu yezvinhu zvemotokari/yakavimbika zvikuru. Kuti chigadzirwa chive chakakodzera, chinofanirwa kugadzirwa, maitiro acho uye kusimbiswa nevatengi.

Ko R-1755V kurasikirwa kwakaderera here?

Panasonic inoiisa seyakajairwa kurasikirwa. Mabhenefiti ayo makuru inodzivirira kupisa zvakanyanya, kuvimbika uye CTE yakaderera.

Sei kukosha kweT288 kuchinzi "nemhangura"?

Kugadzirwa kwemhangura kunochinja maitiro ekumanikidzwa kwekupisa. Mamiriro ekuyedza anofanira kuramba akabatana nemutengo kana zvinhu zvichienzaniswa.

Highleap inogona kutsigira PPAP here?

Zvinhu zvakananga zvePPAP kana magwaro emotokari zvinogona kuongororwa uye kutaurwa. Danho rinodiwa, mafomu evatengi uye nguva yekutumira zvinofanirwa kutsanangurwa.

Ruzivo rwezvinhu zvikuru: Ruzivo rwechigadzirwa chePanasonic R-1755V. Nhamba dzemugadziri ndidzo dzinoshandiswa pakuongorora; shandisa pepa reruzivo razvino uye chivakwa chakatenderwa kuti uwane zvinodiwa pakugadzira.