Kugadzira PCB yeAD300D yePIM Yakaderera
Kugadzirwa kwePCB yeAD300D yePIM yakaderera kunoda kutariswa pamusoro, ma interfaces uye kudzokorora. Iyo laminate yega haigadzire assembly yePIM yakaderera; nzvimbo dzekubatanidza, maficha emhangura, kudzora kusvibiswa uye kuvakwa kwemakanika zvese zvinobatsira mumhedzisiro yakayerwa. Rogers AD300D iPTFE antenna laminate yakazadzwa neceramic ine Dk inosvika 3.0, yakajairika kurasikirwa tangent ye0.0021 pa10 GHz uye yakaburitsa PIM performance yakajairika ye -159 dBc pa30 mil. Inoshandiswa kana antenna kana passive RF product ichida Dk inodzorwa, kurasikirwa kushoma, kubata simba kwakanaka uye puratifomu yezvinhu zvePIM yakaderera. Usati wapa shanduko kune izvo zvinhu, zvinodiwa zveAD300 board-build zvinofanirwa kuongororwa zvichienderana nehukobvu hwakaburitswa, copper uye RF model.
Pepa redata rePIM shoma hariratidzi mashandiro ePIM shoma. PIM mhedzisiro yesystem inogadzirwa nezvinhu, mhangura, plating, solder, connector contact, mechanical pressure, contamination, fixture uye test method. Chinyorwa chino chakarongwa pamusoro pekudzivirira nekukundikana kwete maitiro ePCB akajairwa.
Ongororo yepurojekiti pfupi
| Best fit | Antena nemidziyo yeRF isingashande inoda tambo inodzorwa yeDk iri pedyo ne3, kurasikirwa kushoma, simba rekushandisa, uye puratifomu yezvinhu zvePIM yakaderera. |
|---|---|
| Njodzi huru yekugadzira | PIM inogadzirwa nekuputira, kusonera, zvinobatanidza, zvinhu zvakasiyana, hardware isina kusimba, kusvibiswa, kushushikana kwemuchina, mamiriro ekunze ekugadzirisa, kana mamiriro ekuyedza asingaenderane. |
| Zvinotarisirwa kugadzirwa kweinjiniya | Chirongwa cheAD300D chekugadzira, PCBA, mechanical, cleaning, uye PIM-test chine humbowo hwekuongorora kukundikana hwakabatana nenhamba yeserial kana lot. |
Kugadzirwa kweAD300D kunobatwa pano kuburikidza nekugadzirwa kwePIM shoma pane sechidimbu chezvinhu zvakajairika. Nzvimbo dzemhangura, nzvimbo dzekubatanidza michina, kuchenesa, kuputira, hardware yekubatanidza uye geometry yakakosha yeRF zvinofanirwa kudzorwa secheni imwe chete yekugadzira yePIM yakaderera.
Zvinounzwa neAD300D kuLow-PIM Antenna Hardware
AD300D inopa dhodhi inodzorwa iri pedyo ne3.0, PIM yakaburitswa yakanaka kwazvo, kuwanikwa kwemapaneru akakura uye kufambisa kwekupisa kwe0.37 W/m·K pa100°C. Kana ichienzaniswa nezvinhu zve antenna zveDk zvakaderera, inogona kuderedza mamwe mativi ekudya uye radiator uku ichichengetedza kuvakwa kwe antenna yePTFE.
Rogers anonyora mashandisirwo e antenna, kutaurirana, power-amplifier uye telematics eAD Series. AD300D inoenderana nekugadzirwa kwePTFE kwakajairika, asi mutengesi anofanira kuramba achidzora kuboora, kugadzirira maburi, kuputira, kutema, kubata uye kuchena.
Ongororo yemaitiro eAD300D inotsanangura nyaya dzezvinhu uye zvekugadzira, ukuwo chidimbu chedu chehunyanzvi hwekugadzira chinotsanangura mibvunzo yekusarudza vatengesi.
AD300D vs AD250C: Kuchinjana kweDk, Saizi, uye PIM
| Chinhu chinoita sarudzo | AD300D | AD250C | Zvinoreva kusarudzwa |
|---|---|---|---|
| Dk | Inenge 3.0 | 2.50 ± 0.04 | AD300D inotsigira maRF structures madiki; AD250C inotsigira mitsetse yakafara uye ma radiator akakura. |
| Zvakajairika Df | 0.0021 | 0.0014 | AD250C ine kukosha kwakaderera kwekurasikirwa kwe dielectric kwakaburitswa. |
| PIM yakajairika | −159 dBc pa30 mil | −164 dBc | Ose ari maviri ane antenna isina PIM yakawanda; PIM yechikamu chechigadzirwa inoenderana nekuungana kwakazara. |
| Kusimbiswa kwekugadzira | Kudzora dhaimondi, kushandiswa kweantenna yakakura, kubata simba zvakanaka | Kurasikirwa kwakaderera zvikuru uye kushanda kwakasimba kwePIM kwakaburitswa | Sarudza zvichienderana nehukuru, kurasikirwa, PIM, ukobvu, panel uye zvinodiwa pakugovera. |
| Shandura kutonga | Inoda antenna re-simulation kana ikatsiviwa | Inoda antenna re-simulation kana ikatsiviwa | Mhuri yezvigadzirwa zvakafanana hazvirevi kuti zvinhu zvakafanana. |
Pakusarudza laminate, enzanisa kuti zvinhu zvemhando yepamusoro zvinokanganisa sei PIM stack yakaderera pane kusarudza paDk chete.
Mashandisirwo: Masero Madiki, MaAntenna Ekunze, Microwave Links, uye Telematics
| chigadzirwa | Chikonzero nei AD300D ingakwane | PIM kana chinangwa chekugadzira |
|---|---|---|
| Maantenna emasero madiki | Zvivakwa zveRF zvisingashande zvakakwana uye zvinodzorwa naDk. | Kuwanda kweconnector, kudzivirira contacts uye production test throughput. |
| Maantenna ekunze kana epaneru | Ma network ekufambisa zvinhu asinganyanyi kurasikirwa ane simba rakanaka. | Kuvhara mamiriro ekunze, ngura, pasi uye kubata kwemuchina. |
| Ma antenna nema feeds e microwave-link | Hurefu hwemagetsi hunodzorwa uye nzira dzisinganyanyi kurasikirwa. | Tanga geometry, kudyidzana kweradome uye kurongeka. |
| Matena eTelematics | Kubatanidzwa kweantenna/feed mumabhandi akawanda. | Kutenderera kwezvakatipoteredza, kumanikidzwa kwetambo uye mhedzisiro yekuvharirwa. |
| Zvishandiso zvekugovera zvePassive RF | Mabhodhi e-low-PIM evanoparadzanisa, vanosanganisa uye network dzekudya. | Nzira iripo, majoini, mapuratifomu uye zvinhu zvehardware. |
Zvirambidzo zvekushandisa zvinosiyana pakati pema antenna assemblies ne RF power-amplifier hardware , kunyangwe zvese zvichida kurasikirwa kwakaderera uye kushanda kweRF kwakasimba.
Kwakagadzirwa Passive Intermodulation muPCB Assembly
PIM inogadzirwa nemaitiro asiri emutsara munzira yemazuva ano isingashande. Vanhu vanowanzopa rubatsiro vanosanganisira:
- nickel yesimbi ine ferromagnetic, simbi kana simbi yakasvibiswa munzira yeRF;
- chinobatanidza chakasununguka kana chisina kugadzikana uye zvinobata pasi;
- majoini e solder akatsemuka, ane maburi kana asina kukwana;
- nzvimbo dzakasanganiswa dzesimbi dzine ngura kana oxide films;
- zvinosara zveflux, zvidimbu zvesimbi, zvigunwe uye kusvibiswa kwemaitiro;
- jira rakakuvara kana simbi yakafumurwa pamucheto nemaburi;
- kufamba kwemuchina pasi pekudengenyeka, tembiricha kana mutoro wetambo;
- chinhu chekuyedza, tambo kana adapta ine PIM iri pedyo nemuganhu wechigadzirwa.
Chitupa chezvinhu hazvigone kuona manyuko aya echikamu chekubatanidza. Dhizaini uye maitiro acho zvinofanirwa kubata kubatana kwese kwemagetsi kwakakwirira sechikamu chebhajeti rePIM.
Kukura kwezvinhu: Highleap Electronics ndiyo inogadzira uye inounganidza PCB yekuvaka kwakatsanangurwa pano. Rogers nemazita egiredhi anotsanangurwa anoratidza zvinhu zvakatarwa uye haasi tsananguro yekugadzira zvinhu zveHighleap.
Kudzora Maitiro Ekugadzira AD300D
Kudzora kugadzirwa kunofanirwa kuchengetedza nzvimbo yemagetsi neyemakanika inotarisirwa nedhizaini yeantenna:
- simbisa ukobvu hweAD300D chaihwo, mhangura nezvinhu zvakashandiswa;
- shandisa nzira yakatenderwa yekuchera maburi yePTFE uye nzira yekugadzirira maburi;
- dzora mhangura ine maburi akaputirwa uye dzivisa zvasara zvinokanganisa kusangana kana kuvimbika;
- shandisa etch compensation kune chinangwa chapera RF geometry;
- chengetedza mhangura isina kunyatsoonekwa uye nzvimbo dzakapedzwa kubva pakukwenya uye marara akaiswa mukati;
- tsanangura zvakajeka kuputira mativi emucheto, simbi yakafumurwa uye zvinhu zvekuisa pasi;
- ongorora upamhi hwakakosha, mipata, ukobvu hwebhodhi uye dhatamu dzekubatanidza;
- mabhodhi epakeji kudzivirira kukweshwa uye kusvibiswa zvisati zvagadzirwa.
Chirongwa chekugadzira chinofanira kutsanangura kuchera kwePTFE, mapurasitiki, maitiro ehupamhi pamwe chete nemhedzisiro yekusarudza kupedzisa pane RF surfaces.
Kudzora Kubatanidza, Kusonesa, uye Kugadzira Michina
Kuburitswa kwechinobatanidza kunofanirwa kubatwa sechikamu cheRF chinodzorwa. Tsanangura mugadziri wechinobatanidza neplating, kubatana kwepasi, vhoriyamu yechinobatanidza, chigadzikiso chekuisa, torque, kuchenesa, kubvisa kusvuta uye zvinodiwa nekuona. Kutsiva chinobatanidza chakafanana nemechanically kunogona kuchinja mhinduro yeRF nePIM.
Highleap inoongorora dhizaini yestencil uye vhoriyamu yesolder paste kudzivirira kuwanda kwesolder kana majoini asina kukwana. Masikuruu emakanika, mawashers uye macontact eshield zvinotariswa zvichienderana nerondedzero yezvinhu zvakatenderwa. X-ray inogona kuona majoini esolder akavanzika, asi haitsivi bvunzo dzePIM.
Panguva yekubatanidza, ronga njodzi dzekubatanidza, solder uye kuchena uye shandisa X-ray apo majoini akavanzwa anoda kuongororwa.
Maitiro Ekuvaka Chirongwa Chekuyedza PIM Chine Chinangwa
| Chinhu chechirongwa chebvunzo | Zvinofanira kutaurwa | Nei zvichikosha |
|---|---|---|
| Mafambiro enzwi | Manzwi maviri ekutumira uye kurongeka kwepakati pemodulation. | Mhinduro yechigadzirwa uye bhendi rekupindira zvinoenderana nehurongwa hwenzwi. |
| simba | Simba pazwi rimwe nerimwe uye kushivirira kunobvumirwa. | PIM level inonzwa simba rekumutsa. |
| muganhu | Kukosha kwekugamuchira, mayuniti uye bandwidth yekuyera. | Nhamba isina nzira haigone kuenzaniswa. |
| Fixture | Tambo, adapta, mutoro, chinongedzo uye kuiswa kwechigadzirwa. | PIM inogona kuvhara kana kukanganisa chigadzirwa. |
| Kuenzanisa/kumashure | PIM yasara yesystem uye nzira yekusimbisa. | Sisitimu yekuedza inoda muganhu uri pasi pemuganhu wechigadzirwa. |
| Mamiriro emakanika | Torque, nzvimbo yetambo, nzvimbo yakavharirwa uye mamiriro ekuzunguzika. | Kumanikidzwa kwekubata uye kufamba zvinogona kuchinja PIM. |
| Sampling | Muenzaniso, chinyorwa chekutanga uye huwandu hwebvunzo yekugadzirwa. | Muenzaniso mumwe chete weinjiniya hautsananguri kutonga kwekugadzira. |
Highleap inogona kusanganisa zviyero zveRF pabhodhi kana padanho remusangano pamwe nekutarisa mashandiro echigadzirwa chapera.
Kugadzirisa Dambudziko reAd300D Assembly Rinokundikana PIM
- Simbisa system yekuedza: tsiva tambo/adapta, yera PIM yasara uye simbisa calibration.
- Dzokorora pa torque yakadzorwa: Kumanikidzwa kweconnector kana hardware kunogona kuratidza kubatana kusina kugadzikana.
- Bhodhi risina chinhu uye zvinosiyana-siyana zvegungano: tarisa kukuvara kwepamusoro, mapurasitiki uye kusvibiswa usati watsiva laminate.
- Kunzwisisa mashandiro emuchina: simbisa tambo, chinongedzo, chidziviriro uye nzvimbo dzekuisa zvinyoro nyoro pasi penzira yekuongorora yakatenderwa.
- Ongorora zvinhu zviri munzira iripo: chinobatanidza, masikuruu, mawasher, solder, finish uye simbi dzakafumurwa.
- Chenesa uye edzazve: shandisa maitiro akatenderwa; kukwesha kusingadzorwi kana kuchenesa nemakemikari zvinogona kugadzira shanduko itsva.
- Enzanisa nemuenzaniso wegoridhe: Kusiyana kwemuviri neRF kunobatsira kupfuura kudzokorora bvunzo imwe chete yakakundikana.
- Nyora chikonzero chikuru: dhizaini yekuvandudza, maitiro, kuongororwa kuri kuuya uye bvunzo yekugadzira—kwete chete chikamu chakakundikana.
Rondedzero Yekuongorora Yevapi Vezvipo Vari Pasi PePIM
- Mutengesi anogona here kutsvaga nzvimbo chaiyo yeAD300D uye kuvakwa kwemhangura?
- Inodzora here kuchera kwePTFE, kugadzirira maburi, kuputira uye kubata pamusoro pemvura?
- Inogona here kuziva nekubvisa zvinhu zve ferromagnetic munzira yeRF?
- Ko zvinobatanidza nemidziyo yemuchina zvinodzorwa nemugadziri akatenderwa uye plating here?
- Maitiro ekunamira, kuchenesa uye kugadzirisa zvivakwa zvakanyorwa here?
- Mutengesi anogona kuyera RF geometry yakakosha uye nzvimbo yekubatanidza here?
- Ko PIM fixture background yakasimbiswa here pasi pemuganhu wechigadzirwa?
- Inogona here kupa ruzivo rwekuyedza rwakabatana nenhamba yeserial kana lot yekugadzira?
- Pane here gwaro rekuongorora kukundikana uye maitiro ekugadzirisa matambudziko?
Shandisa runyorwa urwu rwekuongorora dhizaini rusina PIM yakawanda panguva yekuburitswa kwedhizaini uye kuongororwa kwemutengesi.
Mutengo weHighleap Turnkey AD300D PCB Assembly
Tumira Gerber/ODB++, chibooreso, ukobvu chaihwo hweAD300D nemhangura, stackup, zviyero zvakakosha, kupedzisa kwenzvimbo, BOM, runyorwa rwechikamu chakatenderwa uye chinongedzo, madhirowa ekubatanidza, mirairo ye torque, zvinodiwa pakuchenesa uye chirongwa chakazara chePIM test. Munguva yekuongorora kugadzirwa, Highleap inoparadzanisa nzvimbo dzakakosha dzeRF kubva kune zvakajairika zvebhodhi uye inosimbisa kupedzisa kunodiwa, geometry yemhangura, kuvaka-maburi akaputirwa uye nzira yekuchenesa. Chero nzira yekuyedza yePIM yakaderera inofanira kusungirirwa kune chaiyo gadziriro yekubatanidza inoshandiswa pakukodzera. Kukosha kwepfuma chaiyo kunofanirwa kuongororwa zvichienderana nemagwaro emutengesi aripo egiredhi rakatarwa uye kuvaka. Kune imwe nzira ye laminate, kugadzirwa kweAD350A uye stackup ongororo inoda geometry yayo ye dielectric yakatenderwa uye miganhu yekugadzira.
Highleap inogona kutaura nezvekugadzirwa kwebhodhi risina chinhu, kuwanikwa kwezvikamu, PCB assembly, X-ray/AOI, kubatanidzwa kwemuchina uye PIM yakatsanangurwa nemutengi kana bvunzo dzekushanda. Kuti mugamuchire mhinduro yakabatanidzwa, tumirai Gerbers, BOM, dhizaini yemusangano uye miganhu yekuyedza.
Mibvunzo yekugadzirwa kweAD300D Low-PIM
Chii chinogona kugadzira PIM mumusangano weAD300D PCB?
Zvimwe zvinogona kuwanikwa zvinosanganisira simbi isina kutsetseka, plating isina kunaka, solder yakawandisa kana yakatsemuka, connectors dzakareruka, kusvibiswa kwe ferromagnetic, marara, dissimilar-metal interfaces, mechanical stress, cables, uye fixtures.
Musangano wePIM wakakundikana unofanira kugadziriswa sei?
Kutanga tarisa mamiriro esystem yekuyedza uye kuti inogona kudzokorora here. Wobva wabvisa tambo, zvinobatanidza, torque, kumanikidzwa kwemuchina, kusvibiswa, majoini esolder, ma plating interfaces, uye nzvimbo dzebhodhi uchishandisa nzira inodzorwa yekuchinja-uye-kuyedza zvakare.
Ko PIM yedatasheet yezvinhu inogona kushandiswa semuganhu wechigadzirwa chapera here?
Kwete otomatiki. Kukosha kwelaminate kunoyerwa pasi pemamiriro akatsanangurwa. Muganho wekubatanidza, frequency, simba, fixture, connectors, mamiriro emakanika, uye nzira yekugamuchira inofanira kutsanangurwa kune chigadzirwa.
Mafaira api anodiwa kuti pave nekotesheni yeAD300D yakabatanidzwa?
Ipa ruzivo rwekugadzira, zvinhu chaizvo uye ukobvu, mhangura nekupedzisa, zviyero zvakakosha, BOM, zvinongedzo zvakatenderwa, mifananidzo yekuunganidza, zvinodiwa pakuchenesa ne torque, uye chirongwa chakazara chePIM kana chekushanda. RFQ inobatsira inotaura frequency band, muganho wePIM, stackup, connector interfaces, surface finish, huwandu uye nzira yekusimbisa. Izvi zvinopa timu dzekugadzira nedzekuyedza chinangwa chinoyerwa chekugamuchirwa pachinzvimbo chechirevo chePIM chakaderera.
Zvishandiso zvekugadzira zveRogers PCB zvine chekuita nazvo
- Mugadziri & Mutengesi weRogers TMM PCB
- Rogers AD250C PCB yeAntennas dzePIM Dzakaderera
- Mutengo weRogers TMM PCB, Vatyairi veMari & Gwaro reQuote
- Rogers TMM Aerospace PCB Supplier Qualification
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Nzira yekuwana sei quote yePCBs
Ngatiite ongororo yeDFM/DFA kwauri tobva tadzoka kwauri nemushumo. Unogona kurodha mafaira ako zvakachengeteka kuburikidza newebhusaiti yedu. Tinoda ruzivo runotevera kuti tikupe mutengo:
-
- Gerber, ODB++, kana .pcb, spec.
- BOM rondedzero kana iwe uchida kusangana
- uwandu
- Kuchinja nguva
Kune masevhisi ePCBA, ndapota ipa BOM yako (Bhiri reZvinhu) uye chero mirairo yegungano. Isu tinopawo DFM/DFA ongororo yekukwidziridza zvigadziriso zvako zvekugadzira uye kusangana, kuve nechokwadi chekuita kwakatsetseka kwekugadzira.
