Rondedzero YePCB DFM Yekubudirira Mukugadzira

Rondedzero yePCB DFM

Zviri Mukati

  1. Rondedzero yeZvinhu zveMhangura
  2. Rondedzero yeMakomba neVias
  3. Rondedzero yeMasiki yeSolder
  4. Rondedzero yekutarisa silkscreen
  5. Rondedzero yekutarisa maPanelo
  6. Rondedzero Yekutarisa Yakagadzirirwa Kuungana

KuHighleap Electronics, tinoshandisa runyorwa urwu mukati medu panguva yekuongorora kwedu kweDFM kwemahara . Tiri kugovera izvi kuti tibatsire vagadziri kubata matambudziko nekukurumidza uye kutumira magadzirirwo akagadzirirwa kugadzirwa.


1. Rondedzero yeZvinhu zveMhangura

Zvinhu zvemhangura zvinofanira kusangana nezvinodiwa zvishoma pakugadzira ukuwo zvichichengetedza mashandiro emagetsi.

1.1 Upamhi hweTrace uye Nzvimbo

Tarisa Chinhu Kugona Kwakajairika enderera
Minimum trace width 4 mirimita (0.1mm) 3 mirimita (0.075mm)
Minimum spacing 4 mirimita (0.1mm) 3 mirimita (0.075mm)
Kubviswa kwenzvimbo kubva pamucheto kuenda kumucheto 0.25mm zvishoma 0.2mm nekungwarira
Kubviswa kwegomba kubva pakutevedzana kuenda kugomba 0.2mm zvishoma 0.15mm

☐ Simbisa kuti upamhi hushoma hwetrace hunosangana nekugona
☐ Simbisa nzvimbo shoma pakati pemakwara
☐ Tarisa nzvimbo iri pakati pemakwara nepakati
☐ Simbisa kuti hapana zvinhu zvinobata acid (acute angles below 45 degrees)
☐ Simbisa chiyero chemhangura pakati pezvikamu

1.2 Kufunga Nezvehuremu hwemhangura

☐ Huremu hwemhangura hwakatarwa pachikamu chimwe nechimwe
☐ Upamhi hwetrace hwakagadziridzwa huremu hwemhangura:

  • 1oz mhangura: chiyero chidiki chinoshanda
  • 2oz mhangura: wedzera zvishoma ne50%
  • 3oz+ mhangura: taura nemugadziri kuti akutungamirire

☐ Kugona kwazvino kwakasimbiswa kwehupamhi hwetrace
☐ Kurerukirwa kwekupisa kwakatsanangurwa pakubatanidza ndege

1.3 Matanda ePlane

☐ Nzvimbo dzakavhurika dzendege dzakakwana dzakatenderedza maburi
☐ Nzvimbo yakasarudzwa kubva mundege kuenda kumucheto
☐ Upamhi hwespika yekupisa hwakakodzera (zvishoma 8 mil)
☐ Mapurani akapatsanurwa ane kupatsanurwa kwakakwana (zvishoma 10 mil)
☐ Nzvimbo dzemhangura dzakaparadzana dzakabatana kana kubviswa


2. Rondedzero yekutarisa maburi neVias

Maburi nemabhurugwa zvinoda kunyatsotsanangurwa kuti zvishandiswe zvakanaka.

2.1 Magadzirirwo Emaburi Anopinda Nepaburi

Tarisa Chinhu Standard enderera
Saizi shoma yekuboorera 0.25mm (10 mil) 0.15mm (6 mil)
Maximum aspect ratio 10:1 12: 1 ku15: 1
Minimum annular ring 0.15mm (6 mil) 0.1mm (4 mil)
Kureba kubva paburi kuenda kuburi 0.25mm zvishoma 0.2mm

☐ Hukuru hushoma hwechibooreso hunoenderana nekugona kwahwo
☐ Chiyero cheaspect mukati memiganhu yeukobvu hwebhodhi
☐ Mhete ye annular yakakwana pazvikamu zvese
☐ Nzvimbo yakasimbiswa pakati pegomba negomba
☐ Nzvimbo iri pakati pemaburi nematanho yakasimbiswa

2.2 Kuburikidza neMhando neZvinodiwa

☐ Kuburikidza nerudzi rwakatarwa (kuburikidza, bofu, kuvigwa, microvia)
☐ Kusviba/kuvigwa kuburikidza nespan kwakaratidzwa zvakajeka
☐ Zvinodiwa zve microvia zvinotsanangurwa:

  • Dhayamita yekuboorera neLaser (kazhinji 0.1mm)
  • Saizi yepedhi yekunamira (kazhinji 0.25mm)
  • Saizi yepedhi yekubatirira (kazhinji 0.35mm)

☐ Kuburikidza nezvinodiwa zvekuzadza zvakanyorwa (kana zvichidikanwa)
☐ Zvinodiwa zvekushandisa kuburikidza nepad zvatsanangurwa

2.3 Maburi eChikamu chePTH

☐ Saizi yeburi yakakodzera maburi ezvikamu
☐ Kushivirira maburi kwataurwa
☐ Maburi eNPTH (asina kuputirwa) akanyorwa zvakajeka
☐ Zviyero zveslot uye kushivirira kwacho zvakatsanangurwa
☐ Maburi ekuisa mabhodhi akaonekwa nezvinodiwa


3. Rondedzero yekutarisa Masiki yeSolder

Chifukidzo chesolder chinodzivirira mhangura uye chinoratidza nzvimbo dzinogona kusanganiswa. Kugadzirwa kwemasiki kwakakodzera kunodzivirira kubatanidza solder, kunoita kuti pave nemajoini akavimbika, uye kunodzivirira zviratidzo kubva mukukuvadzwa kwezvakatipoteredza.

Zvinodiwa zveSolder Mask DFM

🎯 Masiki akavhurika
☐

Kuwedzera kweSMD pad

0.05–0.1mm kuwedzera kwakajairika kubva pamucheto wepad
☐

Kuburikidza nekutendesa kwakatsanangurwa

Masiki anofukidza masiki panofanira kudzivirirwa kupwanya solder
☐

Kubviswa kwePTH kwakatsanangurwa

Kubvisa masiki akatenderedza maburi
☐

Hapana mask panzvimbo dzinosungirirwa

Nzvimbo dzese dzinogoneswa kutengeswa dzakanyatsoonekwa
📏 Madhamu eSolder Mask
☐

Madhamu eSMD pad ≥ 4 mil

0.1mm pakati pemapedhi eSMD akajairwa
☐

Madhamu emvura akareba ≥ 3 mil

0.075mm kana maburi akasanganiswa eQFP/QFN
☐

Madhamu eVia-to-pad ≥ 4 mil

Kana kuti tendesa via kudzivirira kupwanyika kwe solder
☐

Mabhiriji akaongororwa

Madhamu matete akabviswa nemaune kana kuti akabviswa pakugadzira
⚙️ Zvinodiwa zveMask Zvakakosha
☐

Nzvimbo dzemasiki dzinobviswa

Nzvimbo dzekuchengetedza dzechinguvana dzakaonekwa
☐

Mavara akasarudzwa

Mavara akawanda emasiki anotsanangurwa kana zvichidikanwa
☐

Nzvimbo dzeinki yekabhoni

Nzvimbo dzeinki dzinofambisa mhepo dzakatsanangurwa zvakajeka
☐

Kufukidzwa kwemhangura isina chinhu

Chifukidzo chemaziso pamusoro pemhangura chakanyorwa pamufananidzo wekugadzira
Zviuru zvitatu
Upamhi hwedhamu hwakajairwa
0.1mm
Kuwedzera kwakajairika kweSMD
Zviuru zvitatu
Damu repasi pemvura rakatsetseka

Zano: Kana upamhi hwedhamu huchidzika pasi pe3 mil, funga nezvekubatanidza maburi emasiki echikamu chose pane kuedza kuchengetedza kupatsanurwa kwepad yega yega - madhamu matete anowanzo kundikana panguva yekupeta.

Tora DFM Check Yemahara


4. Rondedzero yekutarisa silkscreen

Silkscreen (ngano) inopa gwara rekuunganidzira uye kuzivikanwa kwechigadzirwa.

4.1 Rugwaro neMifananidzo

☐ Upamhi hwemutsetse hushoma: 5 mil (0.125mm)
☐ Kureba kwemavara kushoma: 32 mil (0.8mm) kuti zvive nyore kuverenga
☐ Mashoko asina kuiswa pamapedhi kana panzvimbo dzinogoneka kusungirirwa
☐ Kubviswa kwemashoko kubva pamapedhi: 6 mil (0.15mm) zvishoma
☐ Mareferensi aripo uye anoverengwa

4.2 Zviratidzo zvePolarity uye Orientation

☐ Pin 1 inoratidza zviratidzo zveICs
☐ Zviratidzo zvePolarity zvemadiode nema capacitor
☐ Kurongeka kwekubatanidza kwakaratidzwa
☐ Rondedzero yezvikamu yakarurama

4.3 Ruzivo rweKugadzira

☐ Zita rebhodhi/nhamba yechikamu zvakabatanidzwa
☐ Chiratidzo chekudzokorora chinoratidza kuti pane
☐ Zuva rekodhi nzvimbo yakatsanangurwa (kana zvichidikanwa)
☐ Logo nechiratidzo zvakaiswa nemazvo
☐ Zviratidzo zvekutevedzera mitemo zvakaiswa panzvimbo (CE, UL, nezvimwewo)


5. Rondedzero yekutarisa maPanel

Kugadzirwa kwemapaneru kunokanganisa kushanda zvakanaka kwekugadzira uye mashandiro ekubatanidza. Ona zvinodiwa zvakadzama zveSMT pakuronga mapaneru.

5.1 Kugadziriswa kwePanel

☐ Saizi yepaneru iri mukati memiganhu yekugadzira (kazhinji 460×610mm pakakwirira)
☐ Nzvimbo yebhodhi yakakwana yekufambisa (2-3mm yakajairika)
☐ Upamhi hwechitima hwakakwana kubata (pasi pe5mm)
☐ Kurongeka kwepaneru kunogadzirisa mashandisirwo echinhu chacho

5.2 Nzira yekubvisa mapaneti

☐ Kurongeka kwetabhu kana V-score zvataurwa
☐ Nzvimbo dzetabhu hadzikanganise zvikamu
☐ Hudzamu hwemapoinzi eV hwakatsanangurwa (kazhinji hunenge 1/3 ukobvu hwebhodhi padivi rega rega)
☐ Matabhu ekuputika akakura zvakakodzera:

  • Standard: 3-5mm yakafara, dandemutande rakakora 0.3mm
  • Kurumwa nembeva: maburi 0.5mm, 5-8 patabhu imwe neimwe

5.3 Zvinhu zvePanel

☐ Vanyori vepasi rose varipo (vashoma pane vatatu papaneru imwe neimwe)
☐ Maburi ekushandisa muzvireyi
☐ Nzvimbo yekumaka bhodhi isina kunaka yatsanangurwa
☐ Kuzivikanwa kwepaneru kwakabatanidzwa


6. Rondedzero Yekutarisa Yakagadzirira Kuungana

Kuti uwane maodha akazara ePCBA, simbisa zvinodiwa zvakanangana neassembling. Ona mitemo yedu yakazara yekugadzira assembling yePCB.

6.1 Chikamu Kuiswa

☐ Nzvimbo yakakwana pakati pezvikamu zviviri (0.5mm)
☐ Kubviswa kwechikamu kubva pabhodhi kuenda kumucheto (2mm yemarairi)
☐ Hapana zvikamu zviri pasi pezvimwe zvikamu
☐ Zvikamu zvirefu hazvifukidzi zvidiki
☐ Nzira yekupinda neSMT kumativi akasiyana yakaongororwa

6.2 Dhizaini yePad

☐ Saizi dzepedhi dzinoenderana nezvinodiwa nechikamu
☐ Mapedhi ekupisa akagadzirwa zvichienderana nemirairo yemugadziri
☐ QFN/BGA thermal vias yakakwana
☐ Chiyero chekuvhura kwestencil chakakodzera (ona gwara rekugadzira aperture yestencil)

6.3 Vanyori vemifananidzo

☐ Zviziviso zvepasi rose: zvishoma 3 pabhodhi/paneru imwe neimwe
☐ Zvishandiso zvemunharaunda zvezvikamu zvepitch fine-pitch (pitch ye0.5mm uye pasi)
☐ Saizi yeFiducial: dhayamita ye1mm yakajairika
☐ Kubviswa kwechinhu chakasungirirwa: Kuvhura masiki esimbi ane 2mm

6.4 Mapoinzi Ekuyedza

☐ Nzvimbo dzekuyedza dzinowanikwa pakushandisa ICT/flying probe
☐ Saizi yenzvimbo yekuyedza: dhayamita shoma ye1mm
☐ Nzvimbo yekuyedza: 2.54mm yezvigadzirwa zvakajairwa
☐ Mambure akakosha ane mukana wekuyedza

Ona DFT yePCB kuti uwane gwara rakakwana rekuti bvunzo dzingaitwe sei.

6.5 Mafaira eData

☐ Sarudza woisa faira yakagadzirwa uye yakasimbiswa
☐ Centroid file marongero akarurama
☐ BOM yakazara nenhamba dzezvikamu zvemugadziri
☐ Kudhirowa kwakajeka uye kwakakwana kwekuunganidza
☐ Mafaira ese ari padanho rekudzokorora rakafanana

Ona zvinodiwa paPCB assembly file kuti uwane ruzivo rwakakwana rwedata.


Dhawunirodha uye Gadzirisa

Rondedzero iyi inopa pokutangira pakazara. Gadzirisa zvinhu zvichienderana nezvaunoda, kuoma kwekugadzira, uye kugona kwemubatsiri wekugadzira.

Kuti muwane ongororo yeDFM yemahara muchishandisa runyorwa urwu, tumirai mafaira enyu ekugadzira kuHighleap Electronics. Chikwata chedu chemainjiniya chichapa mushumo wakadzama weDFM unoratidza chero matambudziko anopesana nezvinodiwa izvi.

Charles L - PCB CAM & Manufacturing Engineer paHighleap Electronics

 

Pamusoro Author
Charles L - PCB CAM & Mainjiniya wekugadzira at Highleap Electronics

Charles ane ruzivo rwemakore anopfuura gumi mukugadzira mainjiniya ePCB CAM nemagetsi, achinyanya kuongorora mafaira ePCB, kuongorora DFM, uye kugadzirira kugadzirwa kwemabhodhi e multilayer, HDI, RF, uye high-speed. Ane hunyanzvi muGenesis, InCAM, uye CAM350, anovimbisa data rakarurama, maitiro akagadzikana, uye goho guru rekugadzira.

KuHighleap Electronics, anonyanya kutarisa pakugadzirisa mashandiro uye kuongorora kugona kwekugadzira kuti abatsire vatengi kuderedza njodzi, kupfupisa nguva yekutungamira, uye kuwana mhedzisiro yezvigadzirwa yakavimbika.


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Nzira yekuwana sei quote yePCBs

Rega timhanyire DFM/DFA ongororo yako uye tidzokere kwauri neshumo.

Unogona kurodha mafaera ako zvakachengeteka kuburikidza newebhusaiti yedu.

Isu tinoda ruzivo rwunotevera kuti tikupe iwe quote:

    • Gerber, ODB++, kana .pcb, spec.
    • BOM rondedzero kana iwe uchida kusangana
    • uwandu
    • Kuchinja nguva

Pamusoro pekugadzira PCB, isu tinopa huwandu hwakakwana hwemagetsi masevhisi, anosanganisira PCB dhizaini, PCBA (Yakadhindwa Circuit Board Assembly), uye turnkey mhinduro. Kunyangwe iwe uchida rubatsiro neprototyping, dhizaini yekusimbisa, kutsvagisa chikamu, kana kugadzirwa kwakawanda, isu tinopa yekupedzisira-kusvika-kumagumo rutsigiro kuti uve nechokwadi chekubudirira kweprojekiti yako. Kune masevhisi ePCBA, ndapota ipa BOM yako (Bhiri reZvinhu) uye chero mirairo yegungano. Isu tinopawo DFM/DFA ongororo yekukwidziridza zvigadziriso zvako zvekugadzira uye kusangana, kuve nechokwadi chekuita kwakatsetseka kwekugadzira.






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