Zvinodiwa zvePanelization yeSMT Assembly

KuHighleap Electronics, tinogadzirisa magadzirirwo emapaneru kuti akwanise kuburitsa zvinhu zvakawanda, kuburitsa zvinhu zvakawanda, uye kugadzira mapaneru nenzira yakavimbika. Kana uri kuongorora mitemo yakakura yekuisa mapaneru inokanganisa kudhindwa, kururama kwekuisa zvinhu, uye kugadzikana kwekuongorora, tanga nemitemo yedu yekugadzira maPCB assembly usati waisa dhirowa repaneru muchando.

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Kana kuumbwa kweSMT panelization kuchidikanwa

Nei kurongwa kwemisangano kuchikosha kune SMT

Midziyo yeSMT yakagadzirirwa kushanda nemaworkpiece akagadzikana uye anogona kudzokororwa. Panel inoshanda semutakuri anodzorwa anofamba nekudhinda, kusarudza nekuisa, kudzokororwa, uye kuongorora nekubatanidza nguva dzose uye mareferensi nguva dzose. Izvi zvinoderedza kubata nemaoko, zvinovandudza kurongeka kwekugadzirisa, uye zvinobatsira kuchengetedza nguva yakagadzikana yekugadzira.

Mamiriro ezvinhu akajairika anoda panel kana njanji dzekubata

• Mabhodhi madiki izvo zvakaoma kutaura kana kuzviisa pamwe chete
• Automated production uko kudhinda nekuisa zvinoda mareferensi akasimba uye mipendero yekubata
• Mabhodhi matete kana magungano ane zvikamu zvakakura zvinorema kana kuti zvirefu izvo zvinowedzera njodzi yekukuvadzwa kweganda
• Magadzirirwo akakora emucheto uko kushushikana kwekuparadzaniswa kunogona kukuvadza zvikamu zvinonzwa
• Kuvaka mavhoriyamu uko kugadzirisa mapaneru kunoderedza mutengo payuniti nekuvandudza kushandiswa kwemutsetse

Zvekutsanangura usati wakiya panel

• Nzira yekutumira zvinhu nekutsigira kusanganisira kuti ndeapi mipendero inoda njanji uye kuti panel ichatsigirwa sei panguva yekudhinda nekudzokorodza
• Maitiro ekugadzirisa kusanganisira ma "panels fiducials" uye chero ma "fiducials" emunharaunda ekuisa "fine pitch"
• Nzira yekubvisa mapaneti uye mitemo yekuchengetedza inodiwa kuchengetedza zvikamu zviri pedyo nemupendero uye pedyo nemitsetse yekuparadzanisa

Kana uchida nzira inokurumidza kusvika papaneru inogadzirwa, gadzirisa zvirambidzo nekukurumidza uchishandisa DFM pass. Highleap inopa ongororo yeDFM yemahara inogona kusanganisira mhinduro yepaneru usati waburitsa mafaira ekugadzira.

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Kurongeka kwepaneru uye kuronga saizi yepaneru

Maitiro ekusarudza saizi yepaneru inoshanda

Saizi yemapaneru inofanira kusarudzwa kuti ienderane nekugona kwemichina yako yekubatanidza uye maturusi ekutsigira, kwete kungowedzera huwandu hwemabhodhi papaneru imwe neimwe. Mapaneru akakura anogona kuwedzera njodzi yekudonha kwemadziro uye kuderedza kuenderana kwekudhinda kana rutsigiro rwepasi rusina kukwana. Paneru rakanakisa ndiro rinoshanda zvakanaka pamutsetse rine kudhindwa kwakasimba, kuiswa kwakasimba, uye maitiro ekudzokorora anofungidzirwa.

Kurongeka kweArray

Standard array ndiyo sarudzo inosarudzwa pakugadzira.

• Dhizaini imwe chete inodzokororwa pane imwe puraneti
• Mapurogiramu ari nyore uye marongero ekuongorora akafanana
• Goho rakagadzikana uye kudzora maitiro kuri nyore

Mixed array inonyanya kushandiswa pakugadzira ma prototypes kana kuti kugadzira zvinhu zvepakutanga.

• Magadzirirwo akawanda anogovana panel imwe chete kuti aderedze kuseta kana mutengo webhodhi usina chinhu
• Zvinokurudzirwa chete kana mabhodhi aine zvirevo zvekugadzira zvinoenderana nazvo
• Zvinoda kurongwa nekungwarira uye kuronga kuongorora

Mitemo yekudzidzisa inobatsira kugadzikana kweSMT

• Ramba uchitarisa gwara rekutumira zvinhu nenzira yakafanana uye tsanangura zvakajeka kurongeka kwepaneru yedatamu
• Gadzirisa zvinobatanidza uye zvikamu zvakakosha nguva dzose kuderedza kusiyana kwemaresipi uye kusanzwisisika kwekuongorora
• Govera zvikamu zvinorema nezvirefu kudzivirira kudonha kwenzvimbo uye kuchinja kwenzvimbo panguva yekuyerera kwemvura
• Chengetedza kuenzana kwekupisa nekudzivirira kusawirirana kwakanyanya kwemhangura mupaneru kana zvichibvira

Kana dhizaini yako iine zvikamu zvakapfava uye uri kugadzirisa kuburitswa kwepaste, kuderedza ma aperture, kana ma stencils ematanho, tarisa gwara redu rekuvhura stencil paunenge uchipedzisa kuronga mapaneru nehurongwa hwekutsigira.

Zvishandiso zveRails uye maturusi

Magwara anopa nzvimbo yekubata inoshandiswa nema conveyor uye ma fixtures uye zvakare ma panel anobatisa akadai se fiducials, ma tooling holes, uye zviratidzo zvekuzivikanwa. Chengeta nzvimbo ye rail isina zvikamu uye usaise zvinhu zve copper zvisina kusimba uko conveyor clamps kana support pins zvinogona kubata panel. Kana uchida nzira yekuendesa zvinhu inotungamirirwa ne checklist, shandisa checklist yedu yeDFM kuti uone kuti panel ne assembly package zvakwana.

Maitiro echitima

• Shandisa njanji pa mipendero miviri yakatarisana yekutakura zvinhu zvakagadzikana muzviitiko zvakawanda
• Shandisa njanji pa mativi ese mana kune mabhodhi madiki kwazvo, mabhodhi matete, kana kuvaka zvine njodzi yakakura yekupwanya
• Ita shuwa kuti upamhi hwechitima hwakakwana pakubatanidza uye pakuisa zviratidzo nezviratidzo pasina kukanganiswa

Maburi ekushandisa

Maburi ekushandisa maturusi anoreva mashandiro ekugadzirisa zvinhu uye kudzokorora kwekugadzirisa. Nekuti mitemo yefekitori inosiyana, simbisa saizi yeburi raunoda uye mitemo yekuisa neassembler yako. Ramba uchiagadzirisa panguva dzakasiyana uye chengetedza kure nenzira dzekuparadzanisa nenzvimbo dzisina kusimba dzemucheto.

• Unofarira maburi ekushandisa asina kuputirwa kunze kwekunge muunganidzi wako ataura zvakasiyana
• shandisa maburi maviri kutsanangura X na Y uye kufunga nezve patani yechinhu chisina kuenzana kudzivirira kukanganisa
• Isa maburi muzviteshi zvesimbi uko anoramba aripo kuburikidza neSMT processing

Vaongorori vemapaneru nevaongorori vemunharaunda

Mafiducials ioptical references inoshandiswa nemichina yekuisa uye masisitimu ekuongorora. Kushandiswa kwakasimba kwefiducial kunoenderana nechimiro, kwakachena munzvimbo yayo yekuchengetedza, uye kunoiswa paisingabviswi nekubvisa mapaneru.

• Mapaneli evaongorori shandisa zvitatu kana kupfuura wozviisa zvisina kuenzana muzvirairo
• Kuchena kwekuchengetedza chengetedza nzvimbo yechokwadi isina siriki, zvinhu zvemasiki, uye mapatani emhangura ari pedyo
• Vanyori vezvemari vemunharaunda zviwedzere kana kuiswa kwepitch fine pitch kuchida kunyatsorongeka kwenzvimbo yacho

Kuzivikanwa uye kuteverwa

• Nhamba yechikamu chepaneru uye kugadziriswazve
• Kodhi yezuva kana nzvimbo yekodhi yenzvimbo
• Chiratidzo chekutungamira kana zvichidikanwa
• Kunyora mazita enzvimbo yebhodhi kana nzvimbo yekumaka bhodhi isina kunaka yemhinduro dzeAOI

Kumbira Ongororo Yekugadzira Panel

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Nzira dzekugadzirisa mapaneti uye kuchengetedza kuvimbika

Kubvisa mapaneri kunokanganisa zvese zvekuzora uye kuvimbika. Nzira isiriyo kana kusakwana kwekuchengetedza kunogona kukonzera kushushikana kwekuparadzanisa izvo zvinokuvadza MLCCs, BGAs, edge connectors, uye solder joints. Sarudza nzira yekubvisa mapaneri nekukurumidza uye gadzira panel yakaipoteredza. Kuti udzivise kunonoka panguva yeNPI, isa nzira yepaneri mukupa kwako kwekuunganidza uchishandisa zvinodiwa zvedu zvefaira rekuunganidza sekutarisa kwekutarisa.

Kubvisa mapoinzi eV

Chibodzwa cheV chakanakira kupatsanurwa kwemitsara yakatwasuka pamagadzirirwo emakona matete. Chinoshanda zvakanaka uye chinoita kuti mipendero ibude yakachena, asi chinogona kukonzera kushushikana kwekukotama panguva yekupatsanurwa kana maitiro acho asina kudzorwa. Shandisa chibodzwa cheV chete kana bhodhi rakarongwa uye mitsetse yekupatsanurwa yakatwasuka uye kana zvikamu zvichigona kusimbiswa.

• Zvakanakira mapuranga ane mativi matete ane mitsetse yekuparadzanisa yakatwasuka
• Inoda kuti zvinhu zvinobatwa-batwa zvirambe zviri pedyo nemitsetse yemapoinzi kuti zvikwanise kubatwa nepfungwa dzakaoma
• Midziyo yekuparadzanisa mapaneli inodzorwa ndiyo inonyanya kufarirwa pane kupatsanurwa nemaoko kuti pave nekuvakwa kwakavimbika.

Kugadzirisa nzira dzekutarisa ma tab

Kuronga ma "tab routing" kunotsigira ma "outlines" asina kurongeka uye kunokutendera kuti uise ma "tab" kure ne "sensitive edge components". Kazhinji inoderedza kushushikana kana ichienzaniswa nekutyora panel ine "scored", asi zvasara zve "tab" zvingada kupedzwa kana "edge cosmetics" zvichikosha.

• Zvakanakira maumbirwo asina kurongeka, zvidimbu, uye marongero akakora emucheto
• Kuiswa kwetabhu kunogona kugadzirwa kuti kudzivirire zvinobatanidza uye zvikamu zvinonzwa
• Zvingada kupedzisa mucheto wechipiri zvichienderana nezvinodiwa zvekushongedza

Kuruma mbeva kuti pave nematabhu akatyoka

Kurumwa nembeva maburi anoshandiswa pamatabhu akarongwa kuderedza simba rekuparadzanisa uye kuvandudza maitiro ekupwanya nemaoko. Saizi yepamusoro yekuboorera uye nzvimbo inoenderana nehukobvu, zvinhu, geometry yetabhu, uye maturusi edepanel. Simbisa pateni mukuvaka kwekutanga wobva waichengetedza yakafanana pakugadzirwa.

Maitiro ekusarudza nzira chaiyo

• Sarudza Chibodzwa cheV Kana bhodhi rakagadzirwa nemakona mana, unoda mipendero yakachena, uye zvinokwanisika kuchengetedza mapuranga.
• Sarudza nzira yekutumira ma tabo kana mutsetse wacho usina kurongeka, paine zvikamu zvemupendero, kana kuti kudzora kushushikana kwakakosha
• Kuti zvive zvakavimbika zvakanyanya, tanga nekutanga kubvisa kushushikana kwakaderera uye kuchengetedza kuchengetedza kuwanda kwemapaneru kwakawandisa

Kana muchida ongororo yeinjiniya inokurumidza, goverai Gerbers, BOM, uye faira rekuisa uye tinogona kukurudzirai nzira yepaneru inoenderana nezvirambidzo zveSMT line yenyu uye zvinangwa zvekuvimbika. Musati maburitsa, simbisai marongerwo enyu uye zvinobuda muchitevedzera mitemo yedu yekugadzira PCB assembly kuitira kuti pasuru yese ive yakagadzirira kugadzirwa.