Izisetshenziswa ze-SMT kanye nenqubo
Ulayini wokukhiqiza we-Highleap usebenzisa ukubekwa okuphezulu kwe-SMT, igiya lokugeleza kabusha. Ukuhlola okuzenzakalelayo kokubona ngemva kwalokho, ibhodi ngalinye lidlula imibandela eqinile.
Iyini i-Surface Mount Technology?
I-Surface Mount Technology (SMT) isho inqubo yokukhiqiza lapho izingxenye ze-elekthronikhi zibekwe ngqo phezu kwamabhodi esekethe aphrintiwe, kunokudlula imikhondo emigodini ebhodini. Lobu buchwepheshe basungulwa ngeminyaka yawo-1960 yi-IBM, eyasebenzisa imishini ekhethekile ye-SMT ukwenza izinto ezithengiswayo emabhodini angenawo umkhondo wezintambo.
Kancane kancane imboni yezogesi yashintsha isuka kubuchwepheshe be- through-hole (THT) yaya ku-SMT. Imishini yokufaka i-Surface-mount (ama-SMD) yaqala ukushintsha izingxenye ezingokwesiko zembobo, njengoba i-SMT inikeze ukonga isikhala okubalulekile. Ngokukhweza isicaba phezu kwe-PCB, ama-SMD anciphisa isikhala sebhodi esimoshekile futhi anike amandla ukuminyana okuphezulu kwengxenye. Lokhu kuvumela ukwenziwa kancane komkhiqizo nokusebenza okuthuthukisiwe esikhaleni esifanayo.
Ukuthembeka kokuxhuma nakho kuyathuthukiswa nge-SMT. Ukuxhumana okuqondile phakathi komkhondo we-SMD kanye nokulandela umkhondo kukhiqiza isibopho esiqinile, esihlala isikhathi eside uma kuqhathaniswa namajoyinti embobo lapho umkhondo ugoba ngaphansi kwebhodi. Ukuphatha okushisayo kuvame ukuba ngcono futhi.
Namuhla, amabhodi esifunda esimanje asebenzisa inhlanganisela yezingxenye ze-SMT ne-THT ukuze athuthukise ukusebenza kwezidingo zedizayini ezihlukene. Imishini eminingi yempahla i-SMT ngokugcwele, kodwa ezinye izingxenye ezifana nama-transformer amakhulu zihlala zifaneleka kangcono ukuhlanganiswa kwendabuko ngenxa yosayizi nokushisisa. Sekukonke, i-SMT iyindlela evelele yokuhlanganisa ngenxa yezinzuzo ezibonisiwe zesikhala nokuthembeka kune-THT. I-SMT ivumela imiklamo ehlangene kanye nokuthuthukiswa kokukhiqiza. Iyaqhubeka nokuguqula ukukhiqizwa kwezinto zikagesi ngokunika amandla amadivayisi amancane, izakhiwo eziminyene, nezinqubo ezilula. Okulandelayo kuveza ukugeleza okuyisisekelo komugqa we-SMT:
Imishini ye-SMT Highleap Electronic
Imishini ye-SMT nenqubo yenqubo
Inqubo yokukhiqiza ye-SMT (Surface Mount Technology) iyingxenye ebalulekile yokukhiqizwa kwezinto zikagesi zesimanje. Kubandakanya izigaba eziyinkimbinkimbi kanye nemishini ekhethekile yokwakha amabhodi esekethe aphrintiwe asezingeni eliphezulu (ama-PCB). Lokhu kubuka konke kuhlolisisa izici eziphawulekayo ezibeka inqubo yokukhiqiza ye-SMT ye-Highleap ngaphandle kwemikhuba yemboni evamile.
Ukuze uthole ukwaziswa okwengeziwe mayelana nezinqubo zokukhiqiza nemishini ye-SMT, sicela uthinte ithimba lethu lonjiniyela e-Highleap. Okulandelayo isampula yenqubo yokukhiqiza ye-SMT:
1. Ukulungiselela Ngaphambi SMT Soldering Process
Idatha ye-PCB (Gerber)
- Ifayela elijwayelekile le-elekthronikhi lomdwebo wesifunda kufanele lifake ubuncane bezendlalelo ezine: ifayela le-PAD, ifayela le- through-hole, ifayela lesikrini sikasilika, kanye nefayela lemaski ye-solder.
- Ngokufanelekile, kungcono ukuhlinzeka ngamafayela e-Gerber akhiqizwe umkhiqizi we-PCB.
- Izincazelo ezijwayelekile zonqenqema lwebhodi: Shiya imajini engu-10mm kukho kokubili phezulu nangaphansi ebhodini.
- Ukucaciswa kwembobo yokuma okujwayelekile: Imbobo eyodwa yokuma ohlangothini ngalunye lonqenqema lwebhodi efanayo, enebanga elimaphakathi elingu-5mm ukusuka onqenqemeni kanye nobubanzi obungu-4mm.
- Ukucaciswa kwephoyinti lereferensi elijwayelekile lokubuka: Emakhoneni aphambene, kufanele kube namachashazi aqinile angalinganiso angu-1mm, anendingilizi ekhanyelayo engu-3mm ububanzi nxazonke.
UMthethosivivinywa Wezinto (BOM)
- Izixhumanisi zokubekwa kwengxenye kumafayela e-elekthronikhi (CAD) anikezwe njengefayela lombhalo elinesandiso esithi “.TXT.”
- Uhlu lwezinto ezihlukanisayo ezisetshenziselwa i-SMT (i-Surface Mount Technology) nhlangothi zombili kanye nezinto ezisetshenziselwa i-DIP (Iphakheji Eliphakathi Komugqa).
- Uhlu oluhlukile lwezinto ze-SMT ohlangothini olungaphambili, izinto ze-SMT ohlangothini olungemuva, nezinto ze-DIP. Sicela unikeze indlela yokuhlukanisa phakathi kwezingxenye nhlangothi zombili.
BOM
Izinto zokwengeza
- Amabhodi okuhlola izinga lokushisa lokugeleza kabusha (okuhlanganisa namabhodi alahliwe anezingxenye ezibalulekile).
- Amabhodi e-PCB angenalutho, ngokuvamile asebenzisa amabhodi e-PCB Ekilasi A e-Norde.
- Ukwenza i-stencil yensimbi. Khetha i-Highleap i-laser cut stencil ukuqinisekisa ukunemba nokunokwethenjelwa kwe-solder yokunamathisela.
Ukwenza i-stencil yensimbi
2. I-Electronic Components Sourcing
Ithimba lokuthengwa kwezinto ezibonakalayo liqala ukutholwa kwezinto zokusetshenziswa ngokusekelwe kuhlu olunikeziwe lwe-BOM (Umthethosivivinywa Wezinto Zokusebenza) oluvela kukhasimende, liqinisekisa ukunemba kwezinto zokukhiqiza. Ngemva kokuthengwa kwempahla, izinto zokwakha ziyahlolwa futhi zicutshungulwe, okuhlanganisa izinqubo ezifana nokusika iphini kanye nokwakhiwa kwephini lokuphikisa, ukuze kuthuthukiswe ikhwalithi yokukhiqiza. I-Highleap Electronics incike kubahlinzeki abazinikele ekunikezeni impahla, iqinisekisa uchungechunge lokuhlinzeka oluzinze kahle.
I-Electronic Components Sourcing
I-Electronic Components Sourcing
3. SMT Solder unama ukuphrinta
I-Highleap yinkampani ehamba phambili embonini yezogesi. Ngesikhathi senqubo ye-SMT (Surface Mount Technology), ukuphrinta kwe-solder paste kuyisinyathelo esibalulekile. I-solder paste, ingxube ye-tin kanye ne-flux, isetshenziswa ukuxhuma izingxenye ze-electronic ku-PCB. Lokhu kufezwa ngokusebenzisa i-stencil yensimbi engagqwali, efakwe ebhodini elingenalutho, elishiya ngokukhetha ukuvuleka kokubekwa kwengxenye.
Ochwepheshe be-Highleap abanekhono baqinisekisa ukuqondana okunembayo kwe-stencil futhi basebenzisa izinto zokulungisa imishini ukuyivikela endaweni. Ngokulawula ngokucophelela, i-solder paste isatshalaliswa ngokunembile kuzo zonke izindawo eziveziwe ze-PCB kusetshenziswa okokufaka isicelo.
Ithimba le-Highleap elilawula ikhwalithi lenza ukuhlola okuphelele ukuze liqinisekise ukusetshenziswa okufanele kwe-solder paste—iqinisekisa ukuthi ilinganiselwe ezindaweni ezidingekayo nokuthi wonke amaphedi ambozwe ngokwanele. Kumabhodi e-SMT anezinhlangothi ezimbili, le nqubo iyaphindwa ohlangothini ngalunye.
Ngokuziqhenya i-Highleap isebenzisa i-DELTA solder paste, into ethengiswayo eyi-premium ethobela iziqondiso ze-RoHS, REACH, kanye ne-JEIDA. Ukwakheka kwe-DELTA solder paste kuqukethe ithini elingu-96.5%, isiliva elingu-3%, nethusi elingu-0.5%. Isetshenziswa ekufakweni kwe-reflow soldering, kuyilapho izinguqulo eziqinile zisetshenziswa ezinqubweni ze-manual kanye ne-wave soldering.
Ngokusebenzisa unamathisele we-solder wekhwalithi ephezulu kanye nokunamathela ezinqubweni zokusebenzisa ngokucophelela, i-Highleap iqinisekisa amajoyinti athembekile futhi aqinile ngesikhathi sezinyathelo zokukhiqiza ezilandelayo. Ukuzibophezela kwethu ekusebenzeni kahle nasezinyathelweni eziqinile zokulawula ikhwalithi kusenza sikwazi ukuletha imihlangano ye-PCB ephakeme kakhulu.
Imishini ye-SMT-SMT Solder unama ukuphrinta
Umdwebo wangaphakathi wemishini yokuphrinta yokunamathisela ye-SMT Solder
4. Ukubekwa kwe-SMT
Ngemuva kokuthi unamathisele we-solder usetshenziswe kuma-PCB angenalutho, adluliselwa emishinini ye-Pick & Place ezenzakalelayo ye-Highleap ukuze kubekwe izinto ngokunembayo kumaphedi azo akhethiwe. Inqubo yokukhweza ingxenye izenzekela ngokugcwele ukuze kube nokunemba okuphelele nokusebenza kahle, kuncike kufayela lokuqopha lephrojekthi eliqukethe izixhumanisi zezingxenye nedatha yokuzungezisa.
Imishini ye-Pick & Place ethuthukisiwe ye-Highleap isebenzisa ukubekwa kwengxenye ngokunemba okuphezulu. Imishini isebenzisa ifayela lokuqopha ukuze inqume indawo ngqo kanye nokuma kwengxenye ngayinye. Le nqubo ezenzakalelayo iqinisekisa ukubekwa okungaguquguquki nokunembile, inciphisa amaphutha omuntu futhi ithuthukise ukukhiqiza.
Uma izingxenye sezifakiwe, amabhodi ayahlolwa ukuze kuqinisekiswe ukunemba kwakho konke ukubekwa. Ithimba le-Highleap elilawula ikhwalithi lihlola ngokucophelela amabhodi ukuze liqinisekise ukuthi izingxenye zibekwe ngendlela efanele ngaphambi kokuqhubekela phambili enqubweni yokuthengisisa elandelayo. Lesi sinyathelo sokuhlola siqinisekisa ukuthi noma yiziphi izinkinga ezingase zibe khona ziyohlonzwa futhi zixazululwe ngaphambi kwenqubo yokukhiqiza.
Ngokusebenzisa imishini ye-Pick & Place ezenzakalelayo kanye nokuhlola okuphelele, i-Highleap igcina ubuqotho nokunemba kokubekwa kwezingxenye ngesikhathi sokuhlanganiswa kwe-PCB. Lokhu kunaka imininingwane kuqinisekisa ukwethembeka nokusebenza komkhiqizo wokugcina.
Imishini ye-SMT-SMT Solder unama ukuphrinta
5. I-Reflow Soldering
Ukuthunyelwa kwamahhavini agelezayo kusiza ekuphakameni okulawulwayo kwezinga lokushisa ukuze kuhlanganiswe izingxenye ze-PCB ezihlanganisiwe futhi kuncibilike unamathisele we-solder, ngaleyo ndlela kudale uxhumo oluqinile noluthembekile lwe-solder. Ukuqinisekisa ukulawulwa okucophelelayo kwamaphrofayili okushisa, isivinini sokuthutha, kanye nokuchazwa kwezindawo zokushisisa kuvela njengokubalulekile uma kudingidwa kuhhavini ogelezayo. Ngaphezu kwalokho, ukucatshangelwa okufanele kufanele kuqondiswe ekusebenzisaneni kukahhavini okhethiwe nezindlela zokusoda ezingaholeli.
Imishini ye-SMT, i-PCB reflow soldering
Imishini ye-SMT, umdwebo wangaphakathi wemishini ye-PCB
6. DIP (Dual In-line Package) Soldering
I-DIP soldering iyindlela yokwenza izingxenye ze-electronic hole. Lezi zingxenye zinemikhondo efakwe ezimbotsheni ze-PCB futhi zathengiswa ngakolunye uhlangothi ukuze zenze ukuxhumana kukagesi.
Inqubo ye-DIP yokudambisa ihlanganisa:
- Ukufakwa Kwengxenye: Izingxenye zembobo zifakwa emigodini ye-PCB ngesandla noma ngokuzenzakalelayo. Imikhombandlela yengxenye idlulela ezimbobeni iye kolunye uhlangothi.
- Isicelo se-Flux: I-Flux, i-ejenti yokuhlanza, isetshenziselwa amalunga e-solder kanye nemikhondo yezingxenye. Isusa ama-oxides, ikhuthaza ukumanziswa kwe-solder, futhi ithuthukise ubuqotho obuhlangene.
- I-Soldering: I-PCB enezinto ezifakiwe idlula emshinini wokugcwalisa i-wave soldering noma umthombo we-solder. Igagasi lokuxhumana le-solder elincibilikisiwe lidalule imikhondo namaphedi e-PCB ohlangothini olungezansi. Lapho ipholisa, i-solder idala ukuxhumana okuthembekile kukagesi.
- Ukuhlola Nokuhlola: Ngemva kokudayiswa, i-PCB iyahlolwa futhi ihlolwe. Lokhu kuqinisekisa ikhwalithi ehlangene ye-solder kanye nokusebenza kwengxenye. Ukuhlola okubonakalayo, ukuhlola okuzenzakalelayo (AOI), noma ukuhlolwa kwesifunda (ICT) kungase kusetshenziswe ukuze kutholwe amaphutha noma amaphutha.
I-DIP soldering ifanela izingxenye ezidinga ukuzinza kwemishini noma izinhlelo zokusebenza ezithile zokuphuma emgodini. Isebenza kahle ezingxenyeni ezinamaphinikhodi amakhulu noma lezo eziphethe amaza aphezulu.
I-Highleap ihamba phambili ekufakweni kwe-DIP, isebenzisa amathuluzi athuthukile kanye nochwepheshe abanamakhono ukuze kuqinisekiswe ukusoda okunembayo, okuthembekile. Ukuzibophezela kwethu kukhwalithi nemininingwane kusenza sikwazi ukuletha imihlangano ye-PCB ehlangabezana nezindinganiso ezifanele.
Ishothi yangempela yemininingwane yezinto ezima mpo zebhodi yamandla ephenduka ibe ukunyakaza okuhamba kancane okuvundlile
I-DIP
7. I-Wave Soldering
I-Wave soldering iyindlela yokuhlanganisa ye-PCB esetshenziswa kakhulu lapho amabhodi edlula igagasi le-solder elincibilikisiwe ukuze akhe amalunga athembekile. Ilungele ama-PCB anezingxenye eziningi zembobo noma izixhumi ezinkulu ezinamaphini amaningi.
Inqubo ye-wave soldering ihlanganisa lezi zinyathelo ezibalulekile:
- Isicelo se-Flux: I-Flux isetshenziswa ku-PCB ngaphambi kokudayiswa. Isebenza ngezinhloso eziningi, njengokususa ama-oxide, ukusiza ukumanzisa i-solder, kanye nokuthuthukisa ikhwalithi yokuhlangana kwe-solder.
- Ukulungiselela: I-PCB ishiswa ngaphambili ekushiseni okuqondile ukuze kuqinisekiswe ukugeleza kwe-solder nokunamathela okufanele. Ukushisa kuqala futhi kunciphisa ukushaqeka okushisayo ezingxenyeni.
- I-Wave Soldering: I-PCB eshisiwe ngaphambilini idlula igagasi le-solder elincibilikisiwe elikhiqizwe iphampu. Leli gagasi le-solder ligcina ukugeleza okuqhubekayo kanye nezinga lokushisa. Njengoba i-PCB ihamba phezu kwayo, oxhumana nabo be-solder badalula amaphedi engxenye nemikhondo, bakha amalunga athembekile e-solder.
- Ukupholisa kanye Nokuqinisa: Ngemva kokudlula ku-solder wave, i-PCB ingena endaweni yokupholisa. Amalunga e-solder apholile kancane kancane futhi aqine, avikele izingxenye futhi asungule uxhumano lukagesi.
- Ukuhlola Nokuhlola: I-post-wave soldering, umhlangano we-PCB uyahlolwa futhi uhlolwe ukuze kuqinisekiswe ikhwalithi ehlangene ye-solder nokuthembeka. Ukuhlola okubonakalayo, ukuhlola okuzenzakalelayo kwe-optical inspection (AOI), noma ukuhlolwa kwesifunda (ICT) kungase kuhlonze amaphutha noma amaphutha.
I-Reflow soldering ikhethwa ezintweni zokukhweza ngaphezulu, kodwa i-wave soldering ihlala isebenza kahle futhi isebenza kahle kumabhodi anezingxenye eziningi zembobo noma izixhumi ezibala inani eliphezulu. Inikeza isisombululo esithembekile, esingabizi kakhulu sezinhlelo zokusebenza ezinjalo.
Ukuzibophezela kwe-Highleap kukhwalithi nokusebenza kahle kuqinisekisa ukuthi inqubo ihlangabezana namazinga aphezulu kakhulu embonini, okuholela ekuhlanganiseni okuthembekile kwe-PCB.
I-Wave Soldering
8. Ukuhlola Okuzenzakalelayo kwe-AOI
I-Highleap isebenzisa ukuhlolwa kwe-AOI okungu-100% kuzo zonke izinhlangano ze-PCB isebenzisa imishini yokuhlola esebenza ngokuzenzakalelayo ezenzakalelayo. I-AOI iyindlela ephumelela kakhulu yokuhlola amabhodi esekethe aphrintiwe nezinye izinto zikagesi. Amakhamera akhethekile askena ngokuzenzakalelayo amadivayisi ukuze athole amaphutha afana nezingxenye ezingekho noma izinkinga zekhwalithi.
Amasistimu e-AOI athwebula izithombe ezinesinqumo esiphezulu ezihlaziywe ama-algorithms esofthiwe ukuze kutholwe kahle izinkinga ezingase zibe khona. Iqhathanisa izithombe nezicaciso, ikhomba ukuchezuka. Ngesikhathi sokuhlolwa, izici ezifana nokubekwa kwengxenye, amajoyinti e-solder, i-polarity kanye nokuba khona/ukungabikho kuyahlolwa.
Ukuhlola okuzenzakalelayo kuthuthukisa isivinini nokunemba kokutholwa kwesici, kuqinisekisa ikhwalithi ephezulu yomkhiqizo nokwethembeka. Ukusebenzisa i-AOI kuma-prototypes kanye nokukhiqizwa ngobuningi kubonisa ukuzibophezela kwethu kumihlangano ephakeme ye-PCB. Ukusebenzisa ubuchwepheshe be-AOI obusezingeni eliphezulu kunciphisa ubungozi kanye namaphutha ngenkathi kuthuthukiswa ukusebenza kahle. Umgomo wethu ukuhlinzeka amakhasimende ngezicaciso zemihlangano yekhwalithi ephezulu kakhulu.
I-AOI
9. Ukuhlolwa kwe-X-Ray
Kulandela umjikelezo wokugeleza kabusha, amabhodi aqukethe izingxenye ezifana ne-BGA, QFN, noma amanye amaphakheji angenamthofu ahlolwa nge-X-Ray.
Ama-X-Rays angena ku-silicon yephakheji ye-IC futhi aveze izixhumanisi zensimbi ngaphansi, akhiqize isithombe samajoyinti e-solder. Lesi sithombe sibe sesihlaziywa kusetshenziswa isofthiwe ethuthukisiwe yokucubungula izithombe, efana ne-Automated Optical Inspection (AOI). Izindawo ezinengxenye ephezulu yokuminyana zibonakala zimnyama, okuvumela ukuhlaziya inani lokuhlola ikhwalithi ehlanganyelwe ye-solder ngokumelene nezindinganiso zomkhakha.
Ukuhlolwa kwe-X-Ray akugcini ngokuhlonza izinkinga zomhlangano we-PCB kodwa futhi kusiza ekutholeni umsuka wezinkinga. Ingadalula izinkinga ezifana nokunamathisela kwe-solder okwanele, ukubekwa kwengxenye engaqondani kahle, noma amaphrofayela okugeleza kabusha angalungile.
X-Ray
10. Ukuhlanza Nokuhlola
Ama-PCB ethu enza inqubo yokuhlanza ngokucophelela futhi ahlolwe kahle amaphutha. Uma kungekho okudidayo okutholiwe, i-PCB ithola ukukhanya okuluhlaza ukuze kuqhutshekwe nokucubungula. Kodwa-ke, ezimeni lapho ukukhubazeka kukhonjwa khona, siqala izinqubo ezidingekayo zokulungisa noma zokulungisa kabusha. Ukwenza lokhu kube lula, sisebenzisa uhide lwemishini esezingeni eliphezulu, okuhlanganisa i-FAI, i-AOI, imishini ye-X-ray, nokunye.
Ukuhlanza Nokuhlola
11. Ukupakisha nokudiliva
Izixazululo zethu zokupakisha zenzelwe ukuhlangabezana nezidingo zakho ezithile, zinikeza izinhlobonhlobo zezinketho ezifana nezikhwama ze-ESD, amabhokisi, ukupakishwa kwamabhokisi asebenziseka kabusha, iziqukathi zepulasitiki ze-ESD ezenziwe ngokwezifiso, namathreyi aqondene nomkhiqizo othile aklanyelwe ukuhambisana kwe-ESD. Qiniseka, sibeka phambili ukulethwa kwemikhiqizo yakho okusheshayo nokuphephile. Sisungule ubudlelwano namafemu amakhulu ezimpahla, siqinisekisa ukuthi uthola isevisi engcono kakhulu ngamanani ancintisana kakhulu. Ukwaneliseka kwakho yikona okuza kuqala kithi.
emasakeni
Izinzuzo ze-PCBA ye-Highleap
Njengomhlinzeki oholayo wezixazululo ezikhethekile ze-SMT, i-Highleap iphinde inikeze ukukhiqizwa kwe-PCBA esebenza ngokugcwele. Onjiniyela bethu abanolwazi bangochwepheshe ekwakhiweni kwebhodi lesifunda kanye nokuthuthukiswa kwamathuluzi ukuze bathathe iphrojekthi isuka ku-prototype iye ekukhiqizweni kwevolumu ephezulu. Imishini yokuhlanganisa i-Surface Mount Technology (SMT) ihlanganisa amathuluzi ahlukahlukene kanye nemishini eklanywe ngobunono ukuze kube lula ukubekwa okunembayo nokusoda kwezingxenye ze-elekthronikhi kumabhodi esekethe aphrintiwe.
Ulayini we-PCBA we-Highleap usebenzisa ukubekwa kwe-SMT okuphezulu kanye nezinhlelo zokugeleza kabusha ukuze zihlanganise ukubekezelela okuqinile, amabhodi anephimbo elihle. Ukuhlola okuzenzakalelayo ngokwezindinganiso eziqinile, kanye nokwengezwa kwenani okufana nokwemboza okusemthethweni nokuhlola, kunika amandla izixazululo ze-turnkey. Amakhasimende ayakwazisa ukuhlanganisa okuqondile kwe-Highleap nokuphendula - ngokulawula inqubo yasendlini ngaphansi kwesistimu yekhwalithi eqinile, i-Highleap ikhuphula ngokushesha amaphrojekthi kuyilapho iqinisekisa isivuno esikhulu kanye nokukhubazeka okuncane, izinzuzo zalabo abafuna umlingani othembekile.
Imishini eyi-10 ephezulu ye-SMT emhlabeni
1. Imishini Yomhlangano ye-Europlacer SMT
I-Europlacer ngolunye uhlobo lomshini womshini we-SMT ohamba phambili. Ihlinzeka nge-SMT Line Solution ephelele futhi iqinisekisa isixazululo sokukhiqiza esifanelana nezidingo zawo wonke umuntu.
Ngakho-ke, ohlangothini lokukhetha nendawo, ukukhiqizwa okungcono kakhulu kwe-Europlacer yi-ineo+. I-Europlacer ithi i-ineo+ yayo iwumshini wokukhetha kanye nendawo onemisebenzi eminingi enezinga eliphezulu lokuguquguquka nokubala okuphakelayo kuyo yonke imboni. I-iineo+ iwumshini wesimanje ohlanganisiwe we-SMT osekelwe kwezobuhlakani onamakhamera edijithali asiza ukubhekisisa ibhodi lesekhethi. Isici esingabalula se-ineo+ yikhono layo lokukhiqiza amabhodi esekethe amakhulu kakhulu. Iyakwazi ukukhiqiza amabhodi angusayizi we-1610 mm x 600 mm. I-iineo++ ingenye yaleyo mishini enikeza amakhanda amabili ajikelezayo kumazixhumanisi e-X/Y, ngalinye liqukethe imilomo ehlakaniphile engu-8 noma engu-12, esiza ukuletha isivinini sokubeka esiphezulu esingu-30,000 CPH (IPC: 24, 200CPH).
I-Europlacer SMT
2. Kurtz Ersa SMT Assembly Machines
I-Kurtz Ersa inikeza uhla olubanzi lwemishini ye-SMT okuhlanganisa nesivinini esikhulu, amasistimu wokukhetha nendawo yokubeka anembe kakhulu njenge-VERSAFLEX ekwazi ukwenza ama-chips angu-35,000 ngehora ngokunemba okungu-±35μm. Amahhavini abo agelezayo, imishini yokugcwalisa i-wave soldering, namaphrinta afaka ukulawulwa kwenqubo okuthuthukisiwe kokukhiqiza ngokunemba. Iseli ye-i-CON ezenzakalelayo ka-Kurtz Ersa ihlanganisa amandla okukhetha nendawo, ukuphrinta, nokugeleza kabusha.
Bethule izinto ezintsha ezifana ne-laser direct imaging kanye nokulawula izinga lokushisa endaweni enamaphuzu angu-8. Imishini ka-Kurtz Ersa eklanyelwe, esezingeni eliphezulu ye-SMT inikeza ikhwalithi nokuvumelana nezimo futhi isetshenziswa kabanzi ezimbonini ezifana nezimoto zikagesi nezimboni zikagesi. Inethiwekhi yabo yesevisi yomhlaba wonke isekela izixazululo ze-SMT ezaziwa ngokunemba emhlabeni wonke. U-Kurtz Ersa ungumholi wemishini ye-SMT.
Kurtz Ersa SMT Equipment Assembly Machines
3. Yamaha SMT Assembly Machines
I-Yamaha yinkampani ekhethekile ekukhiqizeni imishini esindayo. Izinga layo alisoze langabaza. Kanye nemishini yemoto esindayo, i-Yamaha iwumkhiqizo ohamba phambili okhiqiza imishini ye-SMT yobuchwepheshe bekhwalithi ephezulu. Okugxilwe kakhulu kwe-Yamaha yimishini yokukhetha nendawo enikeza izixazululo ezithokozisayo zokubeka.
Yamaha SMT
4. Imishini Yomhlangano ye-Mycronic SMT
I-Mycronic iwuphawu oluhloniphekile olubeka amazinga emishini yokukhetha nendawo kwelinye izinga. I-MY300 ye-mycronic inguqulo yayo engcono kakhulu yomshini we-SMT. Abaqhubi balo mshini bathi bayazethemba ngokugcwalisa amabhodi amaningi anendawo encane yaphansi.
I-Software Suit ye-MY300: I-Mycronic inikeza isikhombimsebenzisi esisebenziseka kalula ne-MY300 yayo. Futhi iphakamisa isuti yesofthiwe eqinile esekela ukuthuthukiswa kwesofthiwe kubuchwepheshe bamuva.
Kulula Ukusebenza: Ikhwalithi evelele ye-MY300 ukuthi kulula ukuyisebenzisa futhi yenze kube lula ukufinyelela kwabaqhubi bemishini, abanye abasebenzi abasebenzisanayo, kanye nonjiniyela olwazini olufanele.
Umzamo Ongeziwe Wokusebenza Kakhulu: I-MY300 iza nohlelo lokuphathwa kwempahla. I-MY300 ihlanganisa ubuchwepheshe bokuphakelayo obusha kanye nokugcina okuzenzakalelayo nesici sokulandelela okubalulekile. Lesi sici se-MY300 sinciphisa ukugxambukela komuntu enqubweni yokulayisha ingxenye, okuholela emaphutheni abantu abambalwa kanye nokusebenza. Ngokuphathwa kwe-inventory ye-MY300, okokusebenza, kanye nolwazi akusasebenzi njengemigoqo.
Imishini Yomhlangano ye-Mycronic SMT
5. Imishini Yomhlangano ye-Juki SMT
I-Juki yigama elinolwazi, elaziwayo elikhiqiza imishini ye-SMT yekhwalithi engcono kakhulu. I-Juki inokuningi engakunikeza embonini ye-SMT, kodwa i-RX-8 yayo entsha sha ayinakho okufanayo. Inikeza amanani okubekwa aphezulu kakhulu ngemitha-skwele ngayinye futhi ifinyelela ukubekwa okungafika ku-100,000 CPH.
Isikhweshi semodyuli esinesivinini esikhulu esingu-RX-8 sisekela usayizi webhodi ongu-50×50～510mm*¹ *²×450mm kanye nobude bengxenye engu-3mm. Inikeza ukunemba kokubeka okungu-±0.04mm (Cpk ≧1).
Ezinye izinketho ezivela ku-Juki zifaka i-RX-6R/RX-6B ne-FX-3RA.
Imishini Yomhlangano ye-Juki SMT
6. Imishini Yomhlangano ye-Panasonic SMT
I-Panasonic isibe sebhizinisi iminyaka engaphezu kwekhulu. Le nkampani inedumela eliqinile emakethe futhi inikeza Isixazululo Somugqa We-SMT esiphelele esihlanganisa amamojula angu-5 wamaphrinta wesikrini, ukuhlola, ukubekwa kwezingxenye, ukuhlola, kanye nohhavini wokwelapha. I-Panasonic igxile ekuhlinzekeni i-Smart Factory Solutions. Uhlu lwazo lwemishini luyahlukahluka kusukela kwezinga lokungena kuye kumishini eyinkimbinkimbi kakhulu.
Esinye isiphetho esiphezulu sePanasonic ukuthi sihlinzeka nge-Open Source Software. I-NPM-W2 yayo; ingenye yemishini engcono kakhulu yokukhetha nendawo ene-Open Source Software. Inikeza izinhlobo ezimbili zamakhanda 'Ikhanda le-Lightweight 16-nozzle' kanye 'nekhanda le-nozzle engu-12'. Isigaba ngasinye sekhanda lombhobho sinikeza inketho Yemodi Yokukhiqiza Ephakeme Yokuvula/Ukuvala. Ngemodi yokukhiqiza ephezulu IVULIWE ekhanda le-nozzle engu-16, i-NPM-W2 inikeza isivinini esikhulu sokubeka esingu-38,500 CPH kanye nokunemba kokubekwa kwe-SMD okungu-±40 μm/chip.
Imishini Yomhlangano ye-Panasonic SMT
7. I-Universal Instruments SMT umshini
Ithuluzi elisebenza emhlabeni wonke laziwa kakhulu ngemishini yalo ye-electronic automation kanye nemishini yokuhlanganisa. Le nkampani inikeza izinhlobonhlobo zemishini ye-SMT yesabelomali esiphansi kuya phezulu kanye nezidingo zokukhiqiza. Kusukela ezinhlobonhlobo zemishini ye-SMT yendawo yonke, i-FUZION PLATFORM yayo ingolunye lochungechunge olungcono kakhulu lwemishini ye-SMT esebenzisa ubuchwepheshe bakamuva bekhanda nesiphakeli namasudi esofthiwe. I-Fuzion inamamodeli ahlukene ayisishiyagalolunye anezici ngazinye eziqondise izinkinga ezithile.
I-ADVANTISV PLATFORM ingolunye uchungechunge lwemishini ye-SMT evela ensimbini yendawo yonke. Kuyiphekhi yemishini ye-SMT yezinga eliphakathi nebanga eliletha ukusebenza okulingana nesabelomali ngaphandle kokuntuleka kokusebenza.
Universal Instruments SMT umshini
8. Imishini ye-Assembleon (Kulicke & Soffa) SMT Assembly
I-Kulicke & Soffa, eyayaziwa ngokuthi i-Assemblon, ingomunye umkhiqizi ohamba phambili nomsabalalisi we-Semiconductor, i-LED, kanye nemishini ye-SMT yobuchwepheshe be-electronic surface mount technology. Le nkampani ibihlinzeka ngesevisi ethembekile kusukela ngo-1951. Imikhiqizo emithathu ye-SMT egqanyiswe kakhulu ye-Kulicke & Soffa ihlanganisa i-iFlex, iX502/iX302, ne-Hybrid SiP.
I-iFlex ye-Kulicke & Soffa iwumshini odla amandla aphansi, okhiqiza kakhulu ohlinzeka ngomshini wokukhetha nendawo we-SMT. I-iFlex inamamojula amathathu atholakalayo:
I-T4: Ihlinzeka ngokudubula kwe-Chip ne-IC kusuka ku-0402M (01005) kuya ku-17.5 x 17.5 x 15 mm ku-51,000 CPH (IPC9850(A))
I-T2: Ihlinzeka ngokudubula kwe-Chip ne-IC kusuka ku-0402M (01005) kuya ku-45 x 45 x 21 mm ku-24,300 CPH (IPC9850(A))
I-H1: Inikeza indawo yokuphela komugqa ebeka kufika ku-120 x 52 x 25 mm ku-7,500 CPH (IPC9850(A))
I-Assembleon (Kulicke & Soffa) Imishini Yomhlangano ye-SMT
9. I-FUJI Corporation SMT Assembly Machines
I-Fuji Corporation yakha imishini yokuhlanganisa kagesi namathuluzi emishini njengemikhiqizo yawo eyinhloko. I-Fuji corporation ihlinzeka ngemishini yokuhlanganisa ye-SMT ephelele, okuhlanganisa:Izintaba,Abaphrinta,Izifaki,Izindawo zokugcina izimpahla ezizenzakalelayo,Ama-Softwares,Ama-Automatic Maitainance Units,Automation Units.I-Fuji inohlu lwemishini ehlakaniphile ye-SMT, konke lokhu esikhuluma ngakho ku-NXTR yayo entsha sha. Imodeli ye-S. Inhloso ye-Fuji ngochungechunge lwayo lwe-NXTR iwukuba bushelelezi ikusasa lezimboni ezihlakaniphile. Ngakho-ke, imodeli ye-NXTR's S iza nezici ezijabulisayo. Okunye kwalokhu ukubekwa kwezinzwa zesikhathi sangempela, izenzo zokubeka ezithuthukisiwe, nokuhlola ukubamba ingxenye ngemva kokuhlelwa kwakho.
I-FUJI Corporation SMT Assembly Machines
10. I-Hanwha Precision Machinery SMT Assembly Machines
I-Hanwha Precision Machinery yakha isikhutha sayo sokuqala ngo-1989, futhi kusukela lapho, isisize imboni yokuhlanganisa i-SMT nemishini yobuciko ye-SMT. I-Hanwha Precision Machinery inikezela ngezinhlobonhlobo zemishini yokuhlanganisa ye-SMT, okuhlanganisa izikhwezi ze-surface mount technology, okokusebenza kwe-semiconductor, ukufakwa, kanye nemishini yokuzenzakalela yokuhlanganisa, nezixazululo zesofthiwe ezididiyelwe.
Izici ezigqanyiswe kakhulu zenkampani ukugxila kwayo ekusungulweni kwezinto, ukusebenzisa izinto ezihlukahlukene, nokusebenza kahle.
Eminye yemishini engcono kakhulu ye-SMT ye
I-Hanwha Precision Machinery ihlanganisa:
I-XM520 (100,000 CPH, Optimum)
I-HM520 (80,000 CPH)
I-DECAN F2 (80,000 CPH)
I-SM481 PLUS (40,000 CPH, I-Optimum, Fly+Fix Camera)
