Ukukhiqizwa kwe-Panasonic R-1755V PCB Yezimoto Ne-Electronics Ethembekile Kakhulu

I-Panasonic R-1755V ene-R-1650V prepreg iyisistimu yezinto ezibonakalayo ye-high-Tg, ephansi ye-CTE HIPER V yamabhodi anezingqimba eziningi adinga ukuthembeka okuqinile kokushisa nokuxhumana kune-FR-4 ejwayelekile. I-Highleap Electronics ikhiqiza ama-PCB e-R-1755V ngokuqala ngephrofayili yomsebenzi, bese ichaza i-stackup, i-geometry yemigodi ehlanganisiwe, umlando wokuhlanganiswa kanye nohlelo lokuqinisekisa.

Ukucacisa i-laminate eqondiswe ezimotweni akwenzi ibhodi eliqediwe lifaneleke ngokuzenzakalelayo ezimotweni. Ikhasimende kumele lichaze isigaba sesicelo, indawo, umjikelezo wokuphila, amadokhumenti, ukulawula ushintsho kanye nokuqinisekiswa komkhiqizo. Izinto ziwukufaka okukodwa okulawulwayo ngaphakathi kwalolo hlelo olukhulu.

Qala ngephrofayili yoMsebenzi

Iphrofayili yomsebenzi ichaza ukuthi umkhiqizo usebenza kuphi futhi kanjani: ububanzi bokushisa, izinga lokushintsha kwezinga lokushisa, umswakama, i-bias voltage, ukudlidliza, ukulayisha kwamanje, impilo elindelekile kanye nenqubomgomo yokulungisa. I-R-1755V iyindlela eqinile lapho impilo yokufakwa kwembobo ehlanganisiwe kanye nokujikeleza kokushisa kuyizinto ezikhathazayo ezinkulu, kodwa ukuqinisekiswa okuqondile kumele kubonise umkhiqizo wokugcina.

Ukuze uthole umongo wochungechunge lokuhlinzekwa kwezimoto, bheka umhlahlandlela wokukhiqiza we-PCB yezimoto we-Highleap . Ukukhethwa kwezinto kumele kuhambisane nendlela yangempela yokuvunyelwa kwekhasimende.

Izakhiwo Ezisemthethweni kanye Nemiphumela Ye-Via-Life

I-Panasonic ishicilela amanani ajwayelekile e-R-1755V e-Tg 173°C nge-DSC, 165°C nge-TMA kanye no-190°C nge-DMA, Td 350°C, i-Z-axis CTE engu-44 ppm/°C ngaphansi kwe-Tg kanye no-255 ppm/°C ngaphezu kwe-Tg, kanye ne-T288 ngethusi lemizuzu engu-20. Ku-1 GHz, i-Dk ejwayelekile ingu-4.4 kanti i-Df ingu-0.016, okubeka izinto njengokulahlekelwa okujwayelekile kunomndeni ozinikele wokulahlekelwa okuphansi.

I-CTE ephansi inciphisa ukucindezeleka kodwa ayiqinisekisi ukuthi imigodi ihlala isikhathi esingakanani

Ngesikhathi sokujikeleza kokushisa, i-laminate iyanda ku-Z-axis kuyilapho ithusi liyanda kancane. Ukwanda okuphansi kunciphisa ukucindezeleka emgqonyeni oqoshiwe, kodwa ububanzi bembobo, ukujiya kwebhodi, ukujiya kwethusi, umonakalo wokubhoboza kanye nesimo se-resin kusalawula impilo yokukhathala.

Qhathanisa i-Tg kuphela ngendlela efanayo

I-DSC, i-TMA kanye ne-DMA zikhiqiza amanani ahlukene e-Tg. Imininingwane yokuthenga kufanele ilondoloze indlela yokuhlola. Ukucaphuna inombolo ephezulu kakhulu ngaphandle kwendlela yayo kungenza into eyodwa ibonakale ingcono kunenye ngaphandle kokuqhathanisa okusebenzayo.

Ulwazi lwamanje lomkhiqizo we-R-1755V we-Panasonic luwukhomba njengomkhiqizo we-HIPER V high-Tg, low-CTE futhi luthi izibalo ezishicilelwe zivamile, aziqinisekisiwe.

Umklamo we-Stackup, Copper kanye ne-Hybrid

Izingqimba eziningi ezijiyile zidinga ukuqeqeshwa ngokuhlela

I-Highleap ibukeza imbobo encane kunazo zonke eqediwe, ukujula kokubhoboza, indandatho ejikelezayo, isikhala sokubhoboza kusuka kuthusi kuya kuthusi kanye nokusatshalaliswa kwethusi. Lapho imbobo edlulayo idala isilinganiso esikhulu se-aspect, umklamo ungadinga isakhiwo esikhulu esidlulayo, esingaboni/esingcwatshwe noma i-lamination elandelanayo. Izinto akufanele zisetshenziselwe ukuthethelela imbobo engakhiqiziki.

Ibhalansi yethusi ivikela ukuzinza kobukhulu

Izingqimba zamandla, ukuthululwa okukhulu kwethusi kanye nokungalingani kungathinta ukunyakaza kwengcindezi kanye nokuba yisicaba. Ukubhanqa izingqimba kanye nokulinganisela kwethusi kufanele kuxazululwe kusenesikhathi. Ezindaweni zamandla aphezulu, ukuphathwa kokushisa kanye nokwenyuka kwezinga lokushisa lomqhubi kuyimisebenzi yobunjiniyela ehlukile.

Izakhiwo ze-hybrid ezinezinto ezinciphisa ukulahlekelwa

I-Panasonic ibeka i-HIPER V njengehambisana namabhodi e-MEGTRON hybrid. I-hybrid stack ingabeka izinto ezilahlekelwa kancane kuphela lapho iziteshi zesivinini esikhulu ziyidinga khona ngenkathi isebenzisa i-R-1755V ukuze ithembeke ekushiseni kwenye indawo. Lokhu kudinga ukwakhiwa kwe-press okuvunyiwe, ukubuyekezwa kwebhondi, uhlelo lokubhoboza kanye nokuhlaziywa kokushintsha kukagesi.

Imibhalo Yokukhiqiza Nezimoto

Uhlelo lokukhiqiza lwe-Highleap lungafaka phakathi ukutholakala kwezinto ezivunyiwe, ukulandelelwa kwezindawo, ukulawulwa kokubuyekezwa kwe-stackup, i-AOI yengqimba yangaphakathi, i-lamination, ukubhoboza, i-desmear, i-plating, i-microsection, ukuhlolwa kukagesi kanye nokupakishwa okulawulwayo. Ku-PCBA, ububanzi bungafaka phakathi ukulandelelwa kwezingxenye, ukuhlolwa kwesihloko sokuqala , i-AOI/X-ray, uhlelo kanye nokuhlolwa kokusebenza njengoba kuchaziwe.

Amadokhumenti kufanele acashunwe, hhayi ukuthi athathwe

• Isitifiketi sezinto ezibonakalayo noma isimemezelo somhlinzeki
• Ukulandeleka kwekhodi ye-lot kanye nedethi
• I-stackup ekhishwe kanye nomhambi
• Idatha ye-Microsection kanye ne-plated-hole-hole
• Imibiko yokuhlolwa kwe-Impedance noma kagesi
• Amarekhodi esihloko sokuqala
• Uhlelo lokulawula, ukugeleza kwenqubo noma izakhi ze-PPAP uma kudingeka ngokwesivumelwano
• Izidingo zesaziso soshintsho

Akuwona wonke ama-oda e-R-1755V adinga iphakheji ephelele ye-PPAP. ​​Umthengi kufanele athole izinga eliqondile lokuthumela kanye nefomethi yekhasimende ukuze ikhotheshini ifake phakathi umsebenzi wobunjiniyela odingekayo kanye nekhwalithi.

Ukuqinisekiswa kwe-IST, i-CAF kanye nomkhiqizo

I-IST ihlose ukuqina kokuxhumana

Ukuhlolwa Kokucindezeleka Kokuxhumana kushisa ikhuphoni ngogesi ngokuphindaphindiwe futhi kuqaphe ushintsho lokumelana. Kuwusizo ekuqhathaniseni imbobo ehlanganisiwe kanye nezakhiwo ezisebenza ngokusheshisa ngebhayisikili. Umklamo wekhuphoni lokuhlola, izinga lokushisa lomjikelezo, umbandela wokwehluleka kanye nenani lamasampula kumele kuvunyelwane ngawo. I-Highleap ingaxhumanisa i-IST uma ifakiwe ohlelweni lwekhwalithi; bheka umhlahlandlela wokuhlola we-IST womongo wendlela.

Ukuqinisekiswa kwe-CAF iphendula ingozi ehlukile

I-CAF ihlobene nokukhula kwe-conductive filament ngaphansi komswakama kanye nokuthambekela kukagesi. Ithintwa yizinto ezibonakalayo, isikhombikubona sengilazi/resin, isikhala, umonakalo wokubhoboza, ukuhlanzeka kanye nezimo zokuhlola. Izinto ezibonakalayo ezine-CTE ephansi kanye nesidingo sokuklama esingamelani ne-CAF akufanele kuthathwe njengokuqinisekiswa okufanayo.

Ukuhlolwa komkhiqizo oqediwe kusadingeka

Ukujikeleza kokushisa, ukudlidliza, umswakama, usawoti, ukujikeleza kwamandla kanye nokuhlolwa kokusebenza kungadingeka kuye ngomkhiqizo. Umenzi we-PCB angasekela ubufakazi bekhuphoni kanye nenqubo, kodwa i-OEM inezidingo zokuqinisekisa kanye nokuphepha kwezinga lesistimu.

Imibhalo yezimoto iyiphakheji yomsebenzi

Amasu okulawula, ukugeleza kwenqubo, izimemezelo zezinto ezibonakalayo, ubufakazi bamandla, amarekhodi esistimu yokulinganisa kanye nokuthunyelwa kwe-PPAP kudinga isikhathi sobunjiniyela kanye nekhwalithi. Ikhotheshini kufanele ibhale izakhi eziceliwe kanye nesigaba sokuthunyelwa. Ukwakhiwa kweprototype kungadinga kuphela amarekhodi ezinto ezibonakalayo kanye nokuhlolwa, kuyilapho ukuqokwa kokukhiqiza kungadinga amathempulethi amakhasimende kanye nesaziso soshintsho olusemthethweni.

Ukuphathwa koshintsho lwenqubo kuvikela ukuhambisana kwensimu

Izinguquko emthonjeni we-laminate, i-prepreg, umjikelezo wokucindezela, inqubo yokubhoboza, ithusi lembobo, ukuqeda kwendawo noma indawo yokuhlanganisa kungathinta ukuthembeka. Umthengi kufanele achaze ukuthi yiziphi izinguquko ezidinga isaziso sangaphambilini noma ukufaneleka kabusha. I-Highleap ingagcina ibhili yenqubo elawulwayo yokukhiqiza okuphindaphindiwe uma isidingo sifakiwe esivumelwaneni sezentengiselwano.

Isibonelo sokuqhathaniswa kwephrofayili yomsebenzi

Ibhodi lokuzijabulisa langaphakathi elinokushisa okulinganiselwe kanye nezimbobo ezinkulu ezifakwe amapulangwe kungenzeka lingadingi ukuqinisekiswa okufanayo nesilawuli esingaphansi kwe-hood esinomjikelezo wokushisa osheshayo. Zombili zingachazwa njenge-elekthronikhi yezimoto, kodwa uhlelo lwesibili lubeka izidingo eziphakeme kakhulu ezintweni ezibonakalayo, i-geometry yemigodi, ukuhlanzeka kanye nobufakazi bokuhlola. Ukukhetha izinto kufanele kulandele isimo esibi, hhayi ilebula lesicelo.

Indlela i-Highleap engathuthukisa ngayo ikhwalithi yekhotheshini

Ngemva kokuthola idatha yokuqala, i-Highleap ingabuyisa ukuhlaziywa kwegebe okuhlanganisa okufakwayo okungekho kwephrofayili yenhloso, ubukhali nge-geometry, amadokhumenti angacacile, izindlela zokuqinisekisa ezingatholakali kanye nezinye izindlela zezinto. Lokhu kunciphisa ukubuyekezwa kwezentengiselwano futhi kunikeza ikhasimende indlela echaziwe eya kwiphakheji elungele ukukhiqizwa.

Ukupakishwa kanye nokulandelela ngemva kokuhlanganiswa

Ukupakishwa kokuvimbela umswakama, i-desiccant, izinkomba zomswakama, ukulawulwa kwe-ESD, amalebula ahlanganisiwe kanye nokuhlukaniswa kwezindawo kungadingeka kuye ngokuthi indawo yokugcina kanye nokuhlanganiswa okungezansi komfula. Lezi zilawuli kufanele zifaniswe nomkhiqizo kanye nomzila wezokuthutha. Azifakwanga ngokuzenzakalelayo ngoba ibhodi isebenzisa i-laminate eqondiswe ezimotweni.

Ukunikezwa, Ezinye Izindlela kanye Nesilinganiso

Izindleko ze-R-1755V zibonisa ukutholakala kwezinto, ukwakhiwa kwemishini yokucindezela, inani lezingqimba, i-geometry yemigodi, ukulandeleka, ukuhlolwa kanye nokuqinisekiswa—hhayi nje intengo ye-laminate. Ukucaca kwephrofayili yomsebenzi kanye nokubhalwa kwamadokhumenti kusenesikhathi kunciphisa ukungaqiniseki kwesilinganiso.

Izinqumo ezihlukile

• Sebenzisa izinto ezingabizi kakhulu ze-Tg uma ukuvunyelwa kwamakhasimende kanye nephrofayili yomsebenzi kungadingi uhlelo lwe-Panasonic.
• Sebenzisa izinto ezinciphisa ukulahleka noma i-hybrid lapho ukulahleka kwesiteshi kuyisici esivimbelayo.
• Sebenzisa umndeni one-CTI ephezulu uma ukulandelela ukufudumala, hhayi ukujikeleza kokushisa, kulawula umklamo.
• Sebenzisa izinto zezimoto ezisezingeni eliphezulu kuphela uma uhlu lokuvunyelwa kwekhasimende noma ukuqinisekiswa kwalo kuvumelana nalokho.

Okokufaka kwe-RFQ

• Ubukhulu bebhodi kanye nomthamo wonyaka
• Inani lezingqimba kanye nobukhulu
• Ithusi ngesendlalelo
• Imbobo encane kunazo zonke eqediwe
• Iphrofayela yomsebenzi
• Ukulandelana kokushisa komhlangano
• Imininingwane yezimoto/ikhasimende
• Izinto ze-PPAP/zohlelo lokulawula ezidingekayo
• Ukuhlolwa kokuqinisekisa
• Isikophu se-PCBA

Iziqu zomhlinzeki kanye nokulungela ukuhlolwa kwamabhuku

Ezinhlelweni ezingaphansi kokuhlolwa kwamakhasimende, amarekhodi kufanele atholakale ngenombolo yengxenye, ukubuyekezwa, indawo kanye nosuku lokukhiqiza. Ukwamukelwa kwezinto, izinyathelo zabahambi, imiphumela yokuhlola, ukungahambisani nokuguqulwa kanye nokuvunyelwa koshintsho konke kungabuyekezwa. Isikhathi sokugcina esidingekayo kanye nefomethi yerekhodi kufanele kuvunyelwane ngaphambi kokukhiqiza ngoba ukwakha kabusha umzila wokuhlolwa ngemva kokuthunyelwa akuthembekile.

I-Highleap ingasekela iphakheji elungele ukuhlolwa kuphela ngezilawuli ezifakiwe kububanzi obuvunyelwene ngabo. Ngakho-ke leli khasi ligwema imibhalo yezimoto ethembisayo yomhlaba wonke futhi esikhundleni salokho liqondisa abathengi ukuthi bacacise imfuneko eqondile yamakhasimende noma yohlelo.

Imibuzo Evame Ukubuzwa Nge-R-1755V

Ingabe i-R-1755V yenza imoto ye-PCB ifaneleke?

Cha. Kuyipulatifomu yezinto zezimoto/ezinokwethenjelwa kakhulu. Iziqu eziqediwe zidinga umklamo, inqubo kanye nokuqinisekiswa okuvunyelwe ngamakhasimende.

Ingabe i-R-1755V ilahlekelwe kancane?

I-Panasonic iyibeka njengokulahlekelwa okujwayelekile. Izinzuzo zayo eziyinhloko ukumelana nokushisa okuphezulu, ukuthembeka kanye ne-CTE ephansi.

Kungani inani le-T288 libikwa “ngethusi”?

Ukwakhiwa kwe-copper-clad kushintsha indlela yokucindezeleka kokushisa. Isimo sokuhlola kufanele sihlale sinanyathiselwe enanini lapho kuqhathaniswa izinto.

Ingabe i-Highleap ingayisekela i-PPAP?

Izinto ezithile ze-PPAP noma zemibhalo yezimoto zingabuyekezwa futhi zicashunwe. Izinga elidingekayo, amafomu amakhasimende kanye nesikhathi sokuthumela kumele kuchazwe.

Inkomba yezinto eziyinhloko: Idatha yomkhiqizo we-Panasonic R-1755V. Izibalo zomkhiqizi ziyizindinganiso ezijwayelekile zokubhekisela; sebenzisa ishidi ledatha lamanje kanye nokwakhiwa okuvunyiwe ukuze uthole imininingwane yokukhiqiza.