I-HS PCB Materials kanye Nezixazululo Zokukhiqiza

Esimweni samanje se-elekthronikhi esisebenza kakhulu, ukukhethwa kwezinto ezibonakalayo kunquma impumelelo noma ukwehluleka kwemiklamo esezingeni eliphezulu. Kusukela eziteshini zesisekelo ze-5G ezisebenza kumaza ama-millimeter kuya ezinhlelweni ze-radar zezimoto ezidinga izici zokulahlekelwa okuphansi kakhulu, ukukhethwa kwezinto ze-PCB substrate kuthinta ngqo ubuqotho besiginali, ukuphathwa kokushisa, kanye nokusebenza kohlelo lonke.

Kwa-Highleap Electronics, singochwepheshe ekukhiqizeni nasekuhlanganiseni ama -PCB sisebenzisa izinto ezisezingeni eliphezulu kakhulu ezitholakalayo. Nakuba singazenzi lezi zinto ngokwethu, amakhono ethu okucubungula amaningi kanye nobuchwepheshe obujulile kusenza sikwazi ukuletha imiphumela emihle kakhulu nganoma yisiphi isisekelo esisebenza kahle kakhulu osichazayo.

Kungani I-High-Speed ​​PCB Materials Ibalulekile

Ama-electronics esimanje adinga ama-substrates aletha ukusebenza kukagesi okungaguquki kuzo zonke izinhlobo zamafrikhwensi kuyilapho igcina ukwethembeka komshini ngaphansi kwezimo zemvelo eziyinselele. Izidingo ezibalulekile zifaka phakathi ukulahleka kwe-dielectric okuphansi kakhulu kokuncishiswa kwesignali okuncane, ama-dielectric constants azinzile kukho konke ukuhlukahluka kwezinga lokushisa, amandla okuphatha okushisayo aphakeme, nokuzinza kwe-dimensional phakathi nezinqubo zokukhiqiza.

Izinto ezisetshenziswayo ezibalwe ngezansi zimelela izixazululo ezithuthuke kakhulu zemboni, ngayinye yakhelwe izinhlelo zokusebenza ezithile kusukela kwezokuxhumana ngamamicrowave kuya ekucutshungulweni kwedijithali okunesivinini esikhulu.

i-laminate ekhethekile ephansi yokulahlekelwa okukhethekile Izinto ze-High Speed ​​PCB – ama-laminate aphansi okulahlekelwa yi-hydrocarbon-ceramic, i-laminate ekhethekile ephansi yokulahlekelwa okukhethekile, i-laminate ephansi yokulahlekelwa esekelwe ku-PTFE

Izinto ze-PCB ze -laminate ezinesivinini esiphezulu ezisezingeni eliphezulu zihlala ziyisilinganiso semboni yezinhlelo zokusebenza ze-RF kanye ne-microwave, zinikeza ukusebenza okuqinisekisiwe kuwo wonke amaza kusukela ku-DC kuya ngale kwe-100 GHz.

Imindeni ye-laminate ene-hydrocarbon-ceramic ephansi yokulahlekelwa – I-Hydrocarbon Ceramic Laminates

Izinga lomkhakha lokusebenza okungabizi kakhulu kwemvamisa ephezulu, okuhlanganisa izinzuzo zikagesi ze-PTFE nokucubungula kalula kwe-FR-4.

• i-laminate yokulahlekelwa okuphansi kwe-hydrocarbon-ceramic: Dk=3.38, Df=0.0027 ku-10GHz – Isetshenziselwa kakhulu izindleko ezilinganayo nokusebenza
• i-laminate yokulahlekelwa okuphansi kwe-hydrocarbon-ceramic: Dk=3.48, Df=0.0037 ku-10GHz – Ukuqhutshwa kwe-thermal okuthuthukisiwe kwezinhlelo zokusebenza zamandla
• i-laminate yokubopha egeleza kancane: Dk=3.52, Df=0.0040 ku-10GHz – Ilungiselelwe imiklamo yokubala izendlalelo eziphezulu
• i-laminate ekhethekile ephansi yokulahlekelwa: Dk=6.15, Df=0.0038 ku-10GHz - Inketho ephakeme ye-dielectric engaguquki
• i-laminate ekhethekile ephansi yokulahlekelwa: Dk=3.24, Df=0.0025 ku-10GHz – Enye indlela yokulahlekelwa okuphansi
• i-laminate ye-hydrocarbon elahlekelwa kancane: Dk=3.48, Df=0.0035 ku-10GHz – Ilungele irada yezimoto efika ku-77GHz

Imindeni ye-laminate ye-PTFE ene-Dk ephansi – I-Ceramics Esebenza Kakhulu

Iklanyelwe izinhlelo zokusebenza ze-microwave ezidinga ukuqina okukhethekile.

• i-laminate ye-PTFE ene-Dk ephansi: Dk=3.00, Df=0.0013 ku-10GHz – Ukulahlekelwa okuphansi kakhulu kwezinhlelo zokusebenza ezibucayi
• i-laminate ekhethekile ephansi yokulahlekelwa: Dk=6.15, Df=0.0020 ku-10GHz - Ukungaguquguquki okuphezulu kwe-dielectric nokulahlekelwa okuphansi
• i-laminate ekhethekile ephansi yokulahlekelwa: Dk=10.2, Df=0.0035 ku-10GHz – High Dk yamadizayini akhawulelwe ngosayizi
• i-laminate ekhethekile ephansi yokulahlekelwa: Dk=3.5, Df=0.0015 ku-10GHz – Ilungele ukusetshenziswa kwe-broadband

i-laminate ephansi esekwe ku-PTFE - Ama-PTFE Composites

Izinto ezisetshenziswayo ezisekelwe ku-PTFE ze-Premium ye-aerospace efunwa kakhulu nezinhlelo zokusebenza zokuvikela.

• i-laminate ephansi esuselwa ku-PTFE: Dk=2.33, Df=0.0012 ku-10GHz – I-Microfiber yengilazi iqinisiwe
• i-laminate ephansi esuselwa ku-PTFE: Dk=2.20, Df=0.0009 ku-10GHz – Izinga lokulahlekelwa eliphansi kakhulu lemboni
• i-laminate ephansi esuselwa ku-PTFE: Dk=2.94, Df=0.0012 ku-10GHz - I-Ceramic igcwaliswe ukuzinza
• i-laminate ephansi esuselwa ku-PTFE: Dk=10.2, Df=0.0023 ku-10GHz - Inketho ephezulu ye-dielectric engaguquki

Izinto ze-Thermoset Microwave ze-laminate ezine-Dk ephezulu eziphansi

Izinhlanganisela ze-thermoset ezigcwele i-ceramic ezinikeza ukuzinza kwe-dimensional ngezakhiwo zikagesi ezinhle kakhulu.

• i-laminate ephansi yokulahlekelwa okuphezulu kwe-Dk: Dk=3.27, Df=0.0020 ku-10GHz - Ilungele izimpondo zokuchibiyela
• i-laminate ephansi yokulahlekelwa okuphezulu kwe-Dk: Dk=4.5, Df=0.0020 ku-10GHz – Ukusebenza okulinganiselwe
• i-laminate ephansi yokulahlekelwa okuphezulu kwe-Dk: Dk=9.20, Df=0.0020 ku-10GHz - I-dielectric constant constant
• i-laminate ephansi yokulahlekelwa okuphezulu kwe-Dk: Dr=9.80, Df=0.0020 ku-10GHz – Inguqulo ethuthukisiwe ye-laminate ene-Dk ephezulu ephansi elahlekelwayo
• i-laminate ephansi yokulahlekelwa okuphezulu kwe-Dk: Dk=12.85, Df=0.0019 ku-10GHz - Inketho ephakeme kakhulu ye-dielectric engaguquki

I-Isola Ultra Low Loss PCB Materials - I-Tera, ASTRA, I-Speed ​​Series

Izinto ze-PCB ze-Isola ezilahlekelwa kakhulu zinikeza izixazululo ezithuthukisiwe zezinhlelo zokusebenza zedijithali ne-RF ezisheshayo, kanye nokusebenza kukagesi okuhle kakhulu okulungiselelwe izinhlelo zokuxhumana zesizukulwane esilandelayo.

Uchungechunge lwe-I-Tera – Ukusebenza Kokulahlekelwa Okuphansi Okuphezulu

Idizayinelwe izinhlelo zokusebenza zedijithali ezinesivinini esikhulu kanye ne-RF/microwave ezinokuzinza okukhethekile kukagesi kuwo wonke amazinga okushisa abanzi.

• I-Tera MT40: Dk=3.45, Df=0.0031 ku-10GHz – Izinzile ukusuka -55°C ukuya +125°C, enye indlela engabizi kakhulu ye-PTFE

Uchungechunge lwe-ASTRA – Izimoto Nokuxhumana

Izinto ezithuthukisiwe ezilungiselelwe i-radar yezimoto kanye nokuxhumana kwe-high-frequency enokuqina okuhle kakhulu kwezinga lokushisa.

• I-ASTRA MT77: Dk≈3.0, Df=0.0017 ku-10GHz – Ukusebenza okufanayo kusuka -40°C kuya +140°C

I-Speed ​​kanye ne-Advanced Digital Materials

Iklanyelwe izinhlelo zokusebenza zedijithali ezinesivinini esikhulu ezidinga i-impedance elawulwayo kanye ne-skew ephansi.

• I-Speed: Dk=3.2, Df=0.009 ku-1GHz – Izinhlelo zokusebenza zedijithali ezinesivinini esikhulu
• I-Tachyon 100G: Ukulahlekelwa okuphansi kakhulu kwezinhlelo zokudlulisa idatha ze-100G+
• I-TerraGreen 400G: Dk=3.45, Df=0.0037 – Inketho yokusebenza okuphezulu eqaphela imvelo

I-Panasonic Megtron High Speed ​​PCB Materials - Megtron 6, 7, 8 Series

Izinto ze -Panasonic Megtron ze-PCB ezisheshayo zimelela ubuchwepheshe be-PCB obusezingeni eliphezulu obuklanywe ngobuchwepheshe bokulahlekelwa ukusebenza okuphansi kakhulu kwingqalasizinda ye-5G, ukubala okusheshayo, kanye nezinhlelo zokuxhumana ezithuthukisiwe.

I-Megtron 8 Series – Isizukulwane Esilandelayo Sokulahlekelwa Okuphansi Kakhulu

• I-Megtron 8: Dk=3.1, Df=0.0012 ku-1GHz, Tg=220°C – Ukulahleka kokudlulisela okuphansi kwemboni

I-Megtron 7 Series – Ingqalasizinda ye-5G Ilungile

Isici se-Dielectric esiphansi kakhulu kanye nesici sokulahla senza i-Megtron 7 ifaneleke kumavolumu edatha anesivinini esikhulu namaseva e-5G namarutha.

• I-Megtron 7: Dk=3.6, Df=0.0015 ku-1GHz, Tg=200°C
• I-Megtron 7(N): Okuhlukile kwendwangu yengilazi ka-D ephansi ukuze kuthuthukiswe ukusebenza kukagesi
• I-Megtron 7(GE): Ukwakhiwa okulungiselelwe imvelo
• I-Megtron 7(GN): Izinzuzo ezihlanganisiwe zengilazi ka-D ephansi kanye nokuhambisana nemvelo

I-Megtron 6 Series - Izinga Lokusebenza Okuphakeme Okuqinisekisiwe

Izinga langempela lemboni ye-PCB lokulahlekelwa okuphansi kakhulu, izinto zebhodi lesifunda elikwazi ukumelana nokushisa lilungele izinhlelo zokusebenza zeselula, zenethiwekhi, nezingenantambo.

• I-Megtron 6: Dk=3.7, Df=0.002 ku-1GHz, Td=410°C – Ukusebenza okuhle kakhulu kwe-thermal nogesi
• I-Megtron 6(G): Inguqulo yendwangu yengilazi ethuthukisiwe
• I-Megtron 6(K): Okuhlukile okukhethekile kwezinhlelo zokusebenza ezithile
• I-Megtron 6(N): Inketho yendwangu yengilazi ephansi ye-dielectric engashintshi

Izisetshenziswa ze-PCB Ezikhethekile Ezivamile - I-Taconic, U-Arlon, I-ITEQ

Izinto ezikhethekile ze-PCB ezinemvamisa ephezulu ezivela kubakhiqizi abahamba phambili zinikeza izixazululo eziqondiwe zokufuna i-microwave, i-millimeter wave, kanye nezicelo ezishisa kakhulu.

I-Taconic - PTFE kanye ne-Ceramic Solutions

Izinto eziyisipesheli zokufuna izicelo zamagagasi e-microwave nama-millimeter.

• I-TLY-5A: Dk=2.17, Df=0.0009 – PTFE/ingilazi yokulahlekelwa okuphansi
• I-TLX-0: Dk=2.45, Df=0.0019 – I-PTFE egcwele i-Ceramic
• I-TLX-6: Dk=2.65, Df=0.0025 – Inketho ephakeme ye-dielectric engaguquki
• I-CER-10: Dk=10.0, Df=0.0035 – I-ceramic engaguquki ye-dielectric ephezulu

I-Arlon Materials - Izixazululo Zokushisa Okuphezulu

• I-AD1000: Dk=10.2, Df=0.0023 – I-Ceramic igcwaliswe amandla aphezulu
• 25N: Dk=3.38, Df=0.0025 – Ingilazi elukiwe iqinisiwe
• I-25FR: Dk=3.43, Df=0.0035 – Inguqulo ye-flame retardant

I-ITEQ Corporation – Ukusebenza Ngezindleko

Umkhiqizi ozinze e-Taiwan ohlinzeka ngezixazululo ezincintisanayo zamafrikhwensi aphezulu.

• I-IT-8350G: Dr=3.48, Df=0.0037 – enye indlela ekhethekile ye-laminate enokulahlekelwa okuncane
• I-IT-933G: Dk=3.0, Df=0.0017 – Inketho yokulahlekelwa okuphansi kakhulu
• I-IT-180A: Dk=3.0, Df=0.0035 – Izinhlelo zokusebenza zedijithali ezinesivinini esikhulu

I-Ventec International - Izicelo Ezikhethekile

• VT-47: Dk=3.7, Df=0.009 – Idijithali yejubane eliphezulu
• VT-901: Dk=3.0, Df=0.0035 - Ukulahlekelwa okuphansi kwezinhlelo zokusebenza ze-RF

Ukusebenza okuphezulu kwe-FR-4 PCB Materials - Shengyi Uchungechunge Oluthuthukile

Ukusebenza okuphezulu kwezinto ze-FR-4 PCB zinikeza izakhiwo ezithuthukisiwe ezishisayo nezikagesi zezinhlelo zokusebenza ezinzima ezidinga ukusebenza okuthuthukisiwe ngaphezu kwe-FR-4 evamile kuyilapho kugcinwa ukusebenza kahle kwezindleko.

I-Shengyi Technology - Izixazululo Ezithuthukisiwe ze-FR-4

Ngenkathi ngokuyinhloko isekelwe ku-FR-4, izinto ezithuthukisiwe ze-Shengyi zinikeza ukusebenza okuthuthukisiwe kwesibalo sezendlalelo eziphezulu kanye nezinhlelo zokusebenza ezidinga ukushisa.

• S1000-2: Tg=170°C (DSC), ukusebenza okushisayo okuthuthukisiwe kwama-PCB esibalo sesendlalelo esiphezulu
• S1000H: Tg=155°C, i-Z-axis CTE ephansi, ukusebenza okuhlukile kwe-CAF
• S1170: Izakhiwo ezithuthukisiwe ezishisayo nezikagesi zezicelo ezifunayo

I-Highleap Electronics: Uzakwethu Omethembayo Wokukhiqiza

Njengesikhungo esiphambili sokukhiqiza nokuhlanganisa i-PCB e-China, i-Highleap Electronics inamakhono athuthukile, ubuchwepheshe bobuchwepheshe, nezinhlelo zekhwalithi ezidingekayo ukuze kucutshungulwe yonke into ebalwe ngenhla ngokunemba nokwethembeka.

Amakhono Okukhiqiza Athuthukile

Izinhlelo Zokucubungula Ngokunembile : Isikhungo sethu sesimanje sinezinhlelo zokubhoboza nge-laser ezikwazi ukuphatha izinto ze-PTFE, ukukhiqizwa kwe-impedance okulawulwayo okunokubekezelelana okungu-±5%, kanye namakhono amancane/esikhala afinyelela ku-75μm/75μm kumadizayini aphezulu.

Ubuchwepheshe Bezinto Eziphathekayo : Ithimba lethu lobunjiniyela liyaqonda izidingo zokucubungula ezihlukile zomndeni ngamunye wezinto ezibonakalayo. Izinto ezisekelwe ku-PTFE ezifana ne-laminate ekhethekile ephansi yokulahlekelwa yi-PTFE zidinga amapharamitha okubhoboza akhethekile kanye namasu okuqondisa ukuze kuvinjelwe ukuhlukaniswa. Izitsha zobumba ze-hydrocarbon ezifana nochungechunge lwe-laminate oluphansi yokulahlekelwa yi-speciality zizuza emijikelezweni yethu ye-lamination elungiselelwe kahle kanye nokuphathwa komswakama okulawulwayo. Ama-thermosets aphansi yokulahlekelwa yi-low afaka phakathi uchungechunge lwe-Panasonic Megtron asebenzisa iphrofayili yethu yokushisa enembile kanye namasu okucindezela athuthukile.

Ukuqinisekiswa Kwekhwalithi Okuhle Kakhulu : Sigcina ukulawulwa kwekhwalithi okuphelele kuyo yonke inqubo yokukhiqiza, okuhlanganisa ukuhlolwa nokuqinisekiswa kwezinto ezingenayo, ukuqapha nokulawula inqubo ngesikhathi sangempela, ukuhlolwa kukagesi okuhlanganisa ukuhlaziywa kwe-TDR kanye nenethiwekhi, kanye nokuqinisekiswa okuningiliziwe kobukhulu kanye nemibhalo.

Qedela Izinkonzo Zomhlangano

Ngalé kokukhiqizwa kwe-PCB, sihlinzeka ngamakhono aphelele wokuhlanganisa ama-electronics okuhlanganisa ukuhlanganiswa kobuchwepheshe bokukhweza phezulu okunekhono elihle lokumisa kuze kufike ezingxenyeni ezingu-0201, ukuhlanganiswa kwembobo nge-solder ekhethiwe, ukuhlanganiswa kobuchwepheshe obuxubile okuhlanganisa i-SMT ne-PTH, kanye nokuhlanganiswa okuphelele kwesistimu nokuhlola okusebenzayo.

Uchwepheshe Besicelo

Amakhono ethu okukhiqiza asekela izimboni nezinhlelo zokusebenza ezahlukahlukene okuhlanganisa ingqalasizinda yezokuxhumana ye-5G esebenzisa i-laminate ekhethekile ene-low-loss kanye ne-Panasonic Megtron 7, amamojula e-radar yezimoto asebenzisa i-laminate ene-hydrocarbon-ceramic ene-low-loss kanye ne-I-Tera MT40, izinhlelo zezindiza nezokuvikela ezisebenzisa i-laminate ene-low-loss esekelwe ku-PTFE, izinto ze-laminate ezine-high-loss-loss, kanye namapulatifomu ekhompyutha asheshayo afaka i-Megtron 8 nezinto zedijithali ezithuthukisiwe.

Ukuqalisa ngephrojekthi yakho ye-PCB enesivinini esikhulu

I-Highleap Electronics yenza kube lula inqubo kusukela ekubuyekezweni komklamo kuye ekulethweni kokukhiqiza ngendlela yethu ebanzi eya ekukhiqizeni i-PCB enesivinini esikhulu.

Ukuhanjiswa Kwefayela Lokuklama

Thumela iphakheji yakho ephelele yokuklama okuhlanganisa namafayela e-Gerber ngefomethi ye-RS-274X, amafayela okubhola ngefomethi ye-Excellon, imidwebo yokuhlanganisa enemininingwane yokubeka ingxenye, ibhili lezinto ezinezingxenye zomkhiqizi, nanoma yiziphi izidingo ezikhethekile zokucubungula noma ukucaciswa.

Ukubuyekezwa Kobunjiniyela Bengcweti

Ithimba lethu lonjiniyela abanolwazi lihlinzeka ngeziqondiso zokukhetha izinto ezisuselwe ezidingweni zakho zikagesi, ukuthuthukiswa kwesitaki sokuvinjelwa okulawulwayo kanye nobuqotho besignali, idizayini yezincomo zokwenziwa ukuze kuthuthukiswe isivuno nokunciphisa izindleko, kanye nempendulo yobuchwepheshe ephelele phakathi kwamahora angu-24.

Ukwenza Kakhulu

Siletha i-prototyping esheshayo enekhono lokujika ngokushesha lezinsuku ezingu-5-7, ukukhiqizwa okungaka kusuka ku-prototype eyodwa kuya ekugijimeni kwevolumu emaphakathi, izinketho zokulethwa ezivumelana nezimo kuhlanganise nokuthunyelwa kwemikhumbi emhlabeni wonke, kanye nemibhalo ephelele yokulandeleka yezinhlelo zokusebenza ezibucayi.

Uzakwethu ne-Highleap Electronics Namuhla

Guqula imiklamo yakho enesivinini esikhulu ibe ngokoqobo nge-PCB enekhono kakhulu yaseChina yokwenza kanye nozakwethu wokuhlanganisa. Inhlanganisela yethu yezinto ezisetshenziswayo ezithuthukile, ubuchwepheshe bezinto ezibonakalayo, nokugxila kwekhwalithi kuqinisekisa ukuthi amaphrojekthi akho ahlangabezana nezidingo ezidinga kakhulu zikagesi nezemishini.

Ukulungele ukuqala iphrojekthi yakho elandelayo ye-PCB esheshayo? Xhumana ne-Highleap Electronics namuhla ngamafayela akho okuklama kanye nemininingwane. Ithimba lethu lobunjiniyela likulungele ukukusiza ukuthi uqonde ukukhetha izinto, ulungiselele umklamo wakho wokukhiqiza, futhi ulethe imiphumela emihle ngesikhathi esibekiwe.

Kungakhathaliseki ukuthi uhlelo lwakho lokusebenza ludinga izici zokulahlekelwa okuphansi kakhulu kwe-laminate ephansi esekelwe ku-PTFE, ukusebenza kokushisa kwe-Panasonic Megtron 8, noma ukuthembeka okungabizi kwe-Isola I-Tera MT40, i-Highleap Electronics inamakhono nolwazi lokwenza imiklamo yakho eyinselele kakhulu iphile.