Umkhiqizi we-PLC PCB Wezinsizakalo Zokukhiqiza Nokuhlanganisa

Ibhodi le-PCBA le-PLC lezimboni elinezingxenye, ibhodi lesifunda le-control module elihlanganisa izixhumi nezingxenye ze-elekthronikhi

Ama-PCB e-PLC ahluleka ngendlela ehlukile kune-PCB yama-elekthronikhi yabathengi, futhi ahluleka ngezindlela ezibaluleke kakhulu. Ukufiphaza kwesibonisi se-smartphone kuyisiphazamiso. Ibhodi le-PLC elihlulekile emgqeni wokuhlanganisa izimoto limisa ukukhiqizwa ngezindleko ezingafinyelela amashumi ezinkulungwane zamaRandi ngehora. Igebe phakathi komkhiqizi webhodi lesifunda oqonda lokhu kanye nelinye elingaveli ezinqumweni ezenziwe ngaphambi kokuba kusetshenziswe iphaneli eyodwa - endleleni i-stack-up ephatha ngayo i-EMI, indlela izakhiwo eziqiniswa ngayo ngokumelene nokudlidliza, ukuthi ikhemistri ye-soldermask ibambelela yini ku-85°C ambient, ukuthi ibhodi lidlula ukuhlolwa kwe-IPC Class 3 noma i-Class 2 kuphela. I-Highleap Electronics ingumkhiqizi we-PLC PCB kanye nefektri ye-PCBA eseShayina enemigqa yokukhiqiza ezinikele kanye nezinqubo zobunjiniyela ezakhiwe ngezidingo zokuthembeka zamabhodi okulawula ezimboni, kufaka phakathi amabhodi amakhulu e-PLC, amamojula okunwetshwa kwe-I/O, amakhadi esibonisi sokuxhumana, kanye namabhodi okunikezwa kwamandla.

Amakhono Okukhiqiza e-Highleap's PLC PCB Ngokubuka Nje

  • Ukukhiqizwa kwe-IPC Class 2 kanye neClass 3: Izinga lokuhlola elikhethiwe nge-oda ngalinye; Isigaba 3 sezinhlelo zokusebenza ze-PLC ezibaluleke kakhulu ekuphepheni nasekuthembekeni okuphezulu.
  • Ukusekelwa Kwe-Industrial Stack-Up: I-FR-4 enezingqimba ezi-2–20, i-FR-4 ene-Tg ephezulu (Tg 150/170°C), i-PTFE/i-laminate ekhethekile ephansi yokulahlekelwa yamakhadi esixhumi sokuxhumana, ithusi elisindayo (2–6 oz) lamamojula kagesi.
  • Izilawuli Zokukhiqiza ze-EMI/EMC: Ukwakhiwa kwe-impedance elawulwayo, ukuqinisekiswa okulinganisiwe, kanye namasu okuthulula ithusi aqinisekisiwe ngokumelene nenhloso yakho yokuklama i-EMC.
  • Ukumelana Nemvelo: Isembozo esihlanganisiwe (i-acrylic, i-silicone, i-polyurethane), izinsizakalo zokufaka izimbiza, kanye nokuqedwa kwendawo okulinganiselwe amazinga okushisa ezimbonini kanye nomswakama.
  • Ukuzibophezela Kokuphakelwa Kwesikhathi Eside: Amakhasimende ezimboni adinga ukuhlinzekwa okubikezelwayo phakathi kweminyaka emi-5-10 yemijikelezo yempilo yomkhiqizo. Sigcina amarekhodi okubhala amathuluzi nokukhiqiza ama-akhawunti ezimboni asebenzayo.

Cela Isilinganiso Sokukhiqiza se-PLC PCB


Kungani Ukukhiqizwa kwe-PLC PCB Kungeyona Ukukhiqizwa kwe-PCB Okujwayelekile

Inkulumo ethi “i-PCB yezinga lezimboni” isetshenziswa ngokunganaki ezintweni zokumaketha. Ukuqonda ukuthi yini ngempela ekukhiqizeni kuhlukanisa abakhiqizi abangakunikeza kulabo abamane babhale amabhodi enqubo ejwayelekile ngolimi lwezimboni.

Amabhodi wesekethe we-PLC asebenza ezindaweni lapho ama-elekthronikhi abathengi nabezentengiselwano abangaziboni: amazinga okushisa ashintshashintshayo asuka ku--10°C aye ku-70°C ngaphakathi komjikelezo owodwa wokusebenza, ukudlidliza okuqhubekayo komshini okuvela kuma-motor nama-actuator aseduze, ama-transients esitimela samandla avela ekushintsheni kwemithwalo engenisayo kukhabhinethi efanayo, kanye nokulindela ukusebenza okuqhubekayo okunganakwa iminyaka hhayi izinyanga. Lezi zimo zibeka izidingo enqubweni yokukhiqiza kuzo zonke izinga - kusukela ekukhetheni i-laminate kuya ekukhetheni kokuqeda ubuso ngokusebenzisa i-geometry yejoyinti le-solder kuya ezingeni lokuhlola lokugcina.

Umehluko ocacile kakhulu ukubekezelela ukwehluleka. Umkhiqizo wabathengi onesilinganiso sokwehluleka kwensimu esingu-1% ubhekwa njengowamukelekayo. Ku-PLC yezimboni elawula inqubo yokukhiqiza, isilinganiso sokwehluleka esingu-0.1% singase singamukeleki uma izindleko zesenzakalo ngasinye sokungasebenzi ziphezulu ngokwanele. Abakhiqizi abasebenza kakhulu kuma-electronics abathengi bangase bangabi nezilawuli zenqubo zokufeza nokuqinisekisa amazinga okwehluleka aphansi adingwa izinhlelo zokusebenza zezimboni.

Ithimba lethu lobunjiniyela libuyekeza imiklamo ye-PLC PCB ngokumelene nohlu lokuhlola lwe-DFM oluqondene nezimboni oluhlanganisa isilinganiso sesici sokuthembeka kwembobo edlulayo ngaphansi kokudlidliza, ukufaneleka kwesisindo sethusi ukuze kube nomugqa wokusatshalaliswa kwamandla okuqhubekayo, ukucaciswa kwe-pad-to-trace kokuhlukaniswa kwe-voltage ephezulu phakathi kwamasekethe e-I/O namasekethe e-logic, kanye nokuhambisana kokuphela kobuso nobubanzi bokushisa bokusebenza. Lokhu akuzona izivivinyo ezivela kuthempulethi ejwayelekile ye-PCB DFM yabathengi.


I-IPC Class 2 vs. Class 3: Yiliphi Izinga Elidingwa Yibhodi Yakho Ye-PLC Ngempela?

I-IPC-A-610 kanye ne-IPC-6012 zichaza izigaba ezintathu zomkhiqizo ngokuqina kokuhlolwa okwandayo. Isigaba osichazayo sinquma ukuthi amabhodi akho ahlolwa kanjani, ukuthi yiziphi izindlela zokwamukela amaphutha ezisebenzayo, futhi ekugcineni yikuphi ukuvunwa kanye nezindleko okufanele uzilindele.

isici Class 1 Class 2 Class 3
Uhlelo lokusebenza oluqondisiwe Umthengi, ukusetshenziswa okuvamile Izimboni, izinto zikagesi zezentengiselwano Imboni ebaluleke kakhulu kwezokuphepha, ethembekile kakhulu
Ukubekezelelana kwesikhathi sokuphumula Okwamukelekayo Akufiseleki kodwa kuyabekezeleleka Akwamukeleki
Ukuhlolwa okuhlangene kwe-Solder Okubonakalayo okuyisisekelo I-AOI + isampula I-100% AOI + i-X-ray ku-BGA/QFN
Izindinganiso zesikhala somqhubi Ikhululekile Lokulingene Okuqinile kakhulu; azikho izimo ezingaphansi ezamukelekayo
Ngokuhlolwa kokugcwalisa nokufaka imigqomo Okubonakalayo kuphela Ukuthatha amasampula e-microsection Kudingeka ukususwa kwengxenye encane; okungenani ukugcwalisa imiphongolo kungu-75%
Isicelo esijwayelekile se-PLC Akunconyelwe Ukuzenzakalela kwezimboni okujwayelekile, ukulawulwa kwe-HVAC Ukuphepha komshini, ukulawulwa kwenqubo, eduze kwezokwelapha

Iningi lezicelo ze-PLC zezimboni ezijwayelekile ziwela ku-Class 2. Izindlela zokuhlola ziqine kakhulu kunokukhiqiza kwabathengi be-Class 1 ngaphandle kokuthola iprimiyamu yezindleko ze-Class 3, egcinelwe izinhlelo zokusebenza lapho iphutha elingatholakali lidala ingozi yokuphepha noma ebalulekile emsebenzini. Kodwa-ke, ezinye izinhlelo ze-PLC ziyawaqinisekisa amabhodi e-PLC okuphepha e-Class 3 (izinhlelo eziqinisekisiwe ze-SIL 2/3), amabhodi ezindaweni ezinzima lapho isevisi yasensimini inzima noma ibiza kakhulu, kanye namabhodi ezinsizeni lapho impilo yesevisi idlula iminyaka eyishumi.

Sikhiqiza kokubili iSigaba sesi-2 neSigaba sesi-3 ngokwezidingo zeklayenti. Ukuqokwa kwekilasi kuqinisekiswa ngesikhathi sokubuyekezwa kwe-oda futhi kubhalwe phansi kumhambi wokukhiqiza. Amarekhodi okuhlola ayagcinwa futhi ayatholakala njengengxenye yephakheji yokulethwa. Kumakhasimende angaqiniseki ukuthi yiluphi uhlobo oludingwa yisicelo sawo, ithimba lethu lobunjiniyela lingabuyekeza umongo wesicelo futhi linikeze isincomo kanye nesizathu esibhalwe phansi.

Ukukhiqizwa kwe-PLC PCB kanye ne-PCBA kwa-Highleap Electronics — Ukukhiqiza amabhodi wesekethe yezimboni ye-IPC Class 2 kanye neClass 3

Izinto Zokuhlanganisa Izinto kanye Nenani Lezingqimba Zamabhodi Okulawula Ezimboni

Ukukhethwa kwezinto ze-PLC PCB akuyona isinqumo sobuhle. I-laminate, isisindo sethusi, kanye nokucushwa kwesendlalelo kunquma ngqo ukuthi ibhodi lisebenza kanjani ngaphansi kokujikeleza kokushisa, ukudlidliza, kanye nezimo zokucindezeleka kukagesi zokufakwa kwezimboni.

I-FR-4 Tg nokuthi Kungani Kubalulekile Ezicelweni ze-PLC

I-Standard FR-4 inokushisa kokuguquka kwengilazi (Tg) ebangeni lika-130–140°C. Ngaphezulu kwe-Tg, i-laminate iyathamba futhi ukuzinza kobukhulu kuyawohloka. Ku-PLC efakwe eduze kwe-motor drive noma efakwe kwikhabhinethi enomoya olinganiselwe, izinga lokushisa lobuso be-PCB ngaphansi komthwalo lingasondela kalula ku-80–100°C ambient kanye nokuzifudumeza. I-Standard Tg FR-4 ayinawo umkhawulo wokushisa owanele kule ndawo. Sisebenzisa i-high-Tg FR-4 (Tg 150°C noma Tg 170°C) njengokuzenzakalelayo kwezinhlelo zokusebenza ze-PLC. Iprimiyamu yezindleko ngaphezu kwe-FR-4 ejwayelekile incane; ukuthuthuka kokuthembeka ezindaweni zokujikeleza kokushisa kubalulekile.

Ithusi Elinzima Lezendlalelo Zokusabalalisa Amandla

Amabhodi okuphakelwa kukagesi e-PLC kanye namamojula e-I/O anenani elikhulu leziteshi athwala imithwalo yamanje eqhubekayo ama-trace ethusi ajwayelekile angu-1 oz angenakukwazi ukuyiphatha ngaphandle kokwenyuka okukhulu kwezinga lokushisa. Sikhiqiza amabhodi wesekethe esindayo ethusi afinyelela ku-6 oz wezendlalelo zokusatshalaliswa kwamandla, kanye nekhono lokucacisa izinsimbi zethusi ezahlukene ezingqimbeni ezahlukene ngaphakathi kwe-stack-up efanayo. Izendlalelo zikagesi ezingu-3–4 oz, izendlalelo zesignali ezingu-1 oz, kuyindlela evamile yokucushwa kwebhodi likagesi le-PLC esilikhiqiza njalo.

Ama-Laminate Avame Kakhulu Amakhadi Okuxhumana

Amakhadi okuxhumana e-PLC — ikakhulukazi lawo aphethe i-PROFIBUS, i-Industrial Ethernet (PROFINET, EtherCAT), noma ama-fieldbus ahamba ngesivinini esikhulu — adinga ama-trace alawulwayo-impedance anezici ze-dielectric ezizinzile kulo lonke izinga lokushisa. I-dielectric constant ejwayelekile ye-FR-4 (Dk) iyahlukahluka ngokubaluleka ngokushisa kanye nemvamisa, okwethula iphutha lesigaba kuma-differential pairs ahamba ngesivinini esikhulu. Kumakhadi okuxhumana anamazinga edatha angaphezu kwe-100 Mbps noma ama-interface e-RF-frequency, sisebenza ngama-laminate asekelwe ku-PTFE noma agcwele i-ceramic ahlinzeka nge-Dk ezinzile kulo lonke izinga lokushisa lokusebenza. Inqubo yethu yokwenziwa kwe-PCB evame kakhulu ihlanganisa lezi zinhlobo zezinto ngokuqinisekiswa okufanayo okulawulwayo-impedance esikusebenzisa kumabhodi e-RF nama-microwave.

Isu Lokubalwa Kwezingqimba kanye Nokuvikela Izingqimba

Ama-PCB e-PLC avame ukusebenza kusukela ezingqimbeni ezine kuya kweziyi-12. Ukwabiwa kwezingqimba kubalulekile ekusebenzeni kwe-EMC: ukubeka izindiza zomhlabathi eduze kwezingqimba zesignali zesivinini esikhulu, ukusebenzisa izindiza zamandla ezizinikele esikhundleni se-polygon pours, nokuqinisekisa ukuthi izingqimba zesignali ze-analog I/O aziseduze nezingqimba zamandla ezishintshanayo konke kuyizinqumo zokuhlanganisa ezithinta ukuziphatha kwe-EMC ngaphambi kokufakwa kwengxenye yokuqala. Sibuyekeza ukuhlanganiswa kwezingqimba zemiklamo ye-PLC ngokumelene nalezi zindlela ezihambisana ne-EMC ngesikhathi se-DFM.


Izilawuli Zokukhiqiza ze-EMI/EMC Ezibalulekile Ezicelweni ze-PLC

Ukusebenza kwe-EMC ngokwengxenye kuyinkinga yokuklama futhi ngokwengxenye kuyinkinga yokukhiqiza. Umklamo ohlangabezana nezidingo ze-EMC ekulingiseni usengahluleka ukuhlolwa kokukhishwa kwegesi okubangelwa imisebe uma ukukhiqiza kwethula ukungalawuleki kwe-impedance, ukushintshashintsha kwe-pad geometry, noma nge-stub resonances. Njengomkhiqizi we-PLC PCB, umthwalo wethu wemfanelo ukukhiqiza ibhodi ngenhloso yomklamo - hhayi ukwethula ukuguquguquka kokukhiqiza okushintsha ukuziphatha kwe-EMC okulinganisiwe ngumklami.

Ukwakhiwa Nokuqinisekiswa Kwe-Impedance Elawulwayo

Imigqa yesignali yesivinini esiphezulu kumakhadi okuxhumana e-PLC — ama-differential pairs e-Ethernet, i-RS-485, noma ibhasi le-CAN — aklanyelwe imigomo ethile ye-impedance (ngokuvamile i-100Ω differential ye-Ethernet, i-120Ω ye-CAN). I-Impedance isethwa ububanzi be-trace, isikhala se-trace, ubukhulu be-dielectric, kanye nesisindo sethusi. Konke lokhu kunokubekezelelana kokukhiqiza. Sakha amabhodi e-controlled-impedance anesilinganiso se-impedance esisekelwe kumakhuphoni kuwo wonke amaphaneli okukhiqiza. Imiphumela yokulinganisa ifakiwe kumadokhumenti okuthumela. Amabhodi angaphandle kokubekezelelana okucacisiwe ayenqatshwa ngaphambi kokuthunyelwa. Inqubo yethu yokukhiqiza i-controlled-impedance isebenzisa indinganiso efanayo yokuqinisekisa kumabhodi okuxhumana e-PLC njengakumabhodi e-RF kanye nedatha yesivinini esikhulu.

Nge-Stub Management

Kumabhodi e-PLC anezingqimba eziningi anama-via angena ngembobo, i-via barrel engasetshenziswanga ngaphansi kwengqimba yesignali yakha i-stub ezwakala kuma-frequency anciphisa ubuqotho besignali. Kumabhodi okuxhumana e-PLC anamazinga edatha angaphezu kwe-1 Gbps, kudingeka i-back-drilling (ukususa ingxenye ye-stub ye-via ngemuva kokubhoboza). Senza i-back-drilling ngokubekezelelana kokujula okulawulwayo futhi siqinisekisa ubude be-stub ngokumelene nencazelo yomklamo.

Ukuthungwa Nokuthungwa Nge-Copper

Ukuqhubeka kwendiza yomhlaba kanye nokuthunga nxazonke kwezindawo zesekethe ezivame kakhulu, izixhumi ezivikelwe, kanye nemingcele yonqenqema lwebhodi kuthinta ukuziphatha kokukhishwa kwemisebe. Silandela ukuthululwa nokuthunga kwakho kwethusi ngokucaciswa ngesikhathi sokubuyekezwa kwesakhiwo futhi simaka izimo lapho ukuthululwa kwethusi kuphuka khona noma ukuthunga ngesikhala kungadala ukungaqhubeki kwe-impedance yendiza yomhlabathi okungathinta ukuhambisana ne-EMC.

Umkhiqizi we-PCB we-Highleap Electronics PLC — ukwenziwa kwebhodi lokulawula lezimboni ngezilawuli ze-EMC kanye ne-conformal coating

Ukuqina Kokushisa Nokwemvelo Ekukhiqizweni kwe-PLC PCB

Indawo yokusebenza ye-PLC yezimboni iphikisana nezinto zikagesi ngezindlela inqubo yokukhiqiza okumele ibhekane nazo ngqo. Izinga lokushisa, umswakama, ukudlidliza, kanye nokuvezwa kwamakhemikhali konke kuyizinto ezinquma ukuthi ibhodi le-PLC lihlala isikhathi esingakanani lisebenza.

Ukugqoka Okufanayo

Isembozo se-Conformal sivikela amabhodi e-PLC ahlanganisiwe ekungcoleni, ekujiyileni, kumakhemikhali ezimboni, nasekungcoleni komhlaba. Sifaka isembozo se-acrylic, polyurethane, silicone, kanye ne-epoxy conformal kuye ngezidingo zohlelo lokusebenza. I-Acrylic iyona ndlela evame kakhulu yokusetshenziswa kwezimboni jikelele — inikeza umswakama omuhle kanye nokumelana namakhemikhali futhi ilungiswa kalula ensimini. I-Silicone ichazwe ukusetshenziswa lapho amazinga okushisa angaphezu kuka-130°C noma ezinyibilikisini ezinamandla. I-Polyurethane inikeza ukumelana okuphezulu kokuhuzuka kwamabhodi ezindaweni ezihudula ngomshini. Isembozo sisetshenziswa ngenqubo yokufafaza noma yokucwilisa ekhethiwe, ngemaski echaziwe ukugcina izixhumi, amaphuzu okuhlola, kanye nama-potentiometer okulungisa engagqokwanga.

Ukuhambisana Kokuqedwa Komphezulu Nezinga Lokushisa Lezimboni

I-ENIG (i-Electroless Nickel Immersion Gold) iwukuphela kwendawo okuthandwayo kwamabhodi e-PLC ngezizathu ezingaphezu kokuba flat pad. Isendlalelo se-nickel barrier sinikeza ukushintshwa okuzinzile kuyo yonke imjikelezo yokushisa amabhodi e-PLC abhekana nayo kokubili ngesikhathi sokugeleza kabusha kanye nokusebenza. I-HASL iveza izinkinga zokungaguquguquki kwe-oxidation kanye nokushintshwa kwamabhodi emabhodini agcinwe ngaphambi kokuhlanganiswa noma asetshenziswa ezindaweni ezinomswakama ophezulu. Kumaphrojekthi ezimboni athatha isikhathi eside lapho amabhodi angenalutho angagcinwa khona izinyanga ngaphambi kokuhlanganiswa, inzuzo ye-ENIG yokuphila kweshelufu ibaluleke kakhulu. Isiqondiso sethu sokukhetha ukuphela kwendawo sihlanganisa ukuhwebelana kwezicelo zezimboni ngokuningiliziwe.

Ukuqina Kokushisa Nokuthembeka Kokujikeleza Ngebhayisikile

Amabhodi e-PLC ezisetshenziswa zangaphandle noma eziseduze nezokuthutha angase abhekane nokujikeleza okusheshayo kokushisa — ukuqala okubandayo ezimweni zasebusika kulandelwe ukusebenza ngamandla alinganisiwe. Ngokuqhekeka kwebhareli ngaphansi kokujikeleza okuphindaphindiwe kokushisa kuyindlela yokwehluleka eyaziwayo kuma-vias angena embobeni emabhodini anezingqimba eziningi. Ukuthembeka kwebhareli kulawulwa ukujiya kwediphozithi yethusi emgqonyeni, isilinganiso se-aspect ye-via, kanye nokungafani kwe-CTE phakathi kwethusi ne-laminate. Sichaza ngokujiya kwethusi kuya ku-IPC-6012 Class 3 minimums yezinhlelo zokusebenza ze-PLC ezinokuvezwa okukhulu kokujikeleza kokushisa, kungakhathaliseki ukuthi yiliphi ikilasi lokuhlola elichazwe ekwakheni.


Ukunikezwa Kwesikhathi Eside: Kungani Abakhiqizi be-PCB Bezimboni Becabanga Emashumini Eminyaka

Imishini yokwenza izinto ngokuzenzakalela yezimboni inemijikelezo yokuphila komkhiqizo ehluke kakhulu kuma-electronics abathengi. I-PLC efakwe endaweni yokukhiqiza ngo-2025 ingase isasebenza ngo-2035, idinga amabhodi amasha ukuze ilungiswe. Umenzi owakha lawo mabhodi udinga ukukwazi ukuwakhiqiza kabusha - noma okungenani ukuhlinzeka ngezinye izindlela ezihambisana nobuchwepheshe - eminyakeni eyishumi ngemuva kwe-oda lokuqala.

Lesi sidingo sokuphila isikhathi eside sithinta indlela esiphatha ngayo ama-akhawunti e-PCB ezimboni ngendlela ehlukile kuma-akhawunti abathengi noma ezentengiselwano.

Amathuluzi okukhiqiza — amafayela e-Gerber, amafayela okubhoboza, ukwakheka kwephaneli, ukwakheka kwekhuphoni ye-impedance — kugcinwe futhi kugcinwe kuma-akhawunti ezimboni asebenzayo. Asihlanzi amarekhodi okukhiqiza ngemva kwesikhathi esibekiwe njengoba kwenza amanye amafektri. Uma kufika i-oda elisha lebhodi le-PLC elagcina ukukhiqizwa eminyakeni emithathu edlule, sidonsa iphakheji yokukhiqiza yokuqala bese siyiqinisekisa ngokumelene nanoma yiziphi izinguquko zengxenye noma zezinto eziye zenzeka esikhathini esiphakathi ngaphambi kokusebenza.

Ukuphathwa komjikelezo wokuphila kwezingxenye kubaluleke kakhulu kumabhodi e-PLC. Ama-MCU athile, abalawuli bokuxhumana, noma ama-IC e-analog I/O front-end angafinyelela isimo sokuphela kwesikhathi ngesikhathi sempilo yemishini efakwe kuyo. Silandelela izimemezelo ze-EOL ezivela kubakhiqizi abakhulu bezingxenye ngokumelene nama-BOM ama-akhawunti ezimboni asebenzayo futhi sazise amakhasimende lapho ingxenye ye-BOM isondela ku-EOL — sibanikeza ithuba lokuhlola ezinye izindlela noma ukubeka i-oda lokugcina lokuthenga ngaphambi kokuba ingxenye ingatholakali.

Kumakhasimende ezimboni anezidingo zomjikelezo wokuphila isikhathi eside, siphinde sinikeze izinsizakalo zokukhiqiza zokuthenga okokugcina: ukwenziwa kokukhiqiza okuchazwe ngesikhathi sesaziso se-EOL, okwenzelwe ukuhlinzeka ngamabhodi anele ukumboza impilo yesevisi esele yemishini ensimini. Lena imodeli yesevisi evamile yamaketanga okuphakelwa kagesi ezimboni futhi esiyisebenzisa njengesevisi ye-akhawunti ejwayelekile.


imibuzo ejwayelekile ukubuzwa

Uyini umehluko phakathi kwe-PLC PCB ne-PCB ejwayelekile yezimboni?

Ama-PCB e-PLC asebenza ngokukhethekile njengohlelo lwehadiwe yokulawula i-logic oluhlelwe kahle — amabhodi e-CPU, amamojula okunweba i-I/O, amakhadi okuxhumana, namabhodi okunikeza amandla ngaphakathi kohlelo lwe-PLC. Abelana ngezidingo ezijwayelekile zokuthembeka zama-elekthronikhi ezimboni kodwa aneza izidingo ezithile ze-PLC: izakhiwo zesekethe ze-I/O ezihlukanisiwe, umzila wephrothokholi yokuxhumana kwezimboni (i-PROFIBUS, i-EtherCAT, i-CAN), kanye nezixhumi ze-backplane ezivumela amamojula ukuxhumana ngaphakathi kohlelo lwe-rack.

Ingabe nikhiqiza ama-PCB e-PLC kuya ku-IPC Class 3?

Yebo. Sikhiqiza ngokwe-IPC-A-610 Class 3 kanye ne-IPC-6012 Class 3 ngokwezidingo zeklayenti. Ukukhiqizwa kwe-Class 3 kudinga izinyathelo ezengeziwe zokuhlola, ukuqinisekiswa kwe-microsection, kanye nezinqubo zokwamukelwa eziqinile esizibhala phansi kuphakheji yabahambi bokukhiqiza kanye nokulethwa.

Ungakwazi yini ukusingatha ama-PCB e-PLC anezisekethe ze-I/O ezihlukanisiwe ezidinga ukukhukhuleka okuphezulu kanye nokususwa?

Yebo. Amabhodi e-I/O ezimboni avame ukudinga izithiyo zokuhlukaniswa ezilinganiselwe ku-1500V noma ngaphezulu phakathi kokuxhumeka ohlangothini lwensimu kanye namasekethe ohlangothini lwe-logic. Sibuyekeza izidingo zakho zokuqhekeka kanye nokususwa kwesikhala ngokumelene ne-IEC 60664-1 noma indinganiso yakho ethile yokuhlukaniswa ngesikhathi se-DFM futhi siqinisekisa ukuthi ukwakheka kwebhodi kuhlangabezana nebanga lokuhlukaniswa elicacisiwe ngemingcele yenqubo yokukhiqiza efanele.

Isikhathi sakho sokuhola sokukhiqiza i-PLC PCB singakanani?

Ukwenziwa kwebhodi elingenalutho kwama-PCB e-PLC ajwayelekile anezingqimba ezingu-4–8 ngokuvamile kusebenza izinsuku ezingu-7–12 zokusebenza. I-Turnkey PCBA enokutholakala kwezingxenye ezijwayelekile isebenza izinsuku ezingu-15–20 zokusebenza. Amabhodi adinga ama-laminate akhethekile (i-high-Tg FR-4, i-PTFE) noma ukucubungula okunamandla kwethusi kungadinga isikhathi esengeziwe sokwenziwa. Siqinisekisa isikhathi sokuhola ngesikhathi sesigaba sokubuyekezwa kwe-DFM.

Ingabe ninikeza amadokhumenti okukhiqiza afanele ukuhlolwa kwekhwalithi yezimboni?

Yebo. Iphakheji yethu ejwayelekile yokulethwa kwezimboni ifaka phakathi izitifiketi zokwenziwa, imibiko yokuhlola ye-IPC, izitifiketi zezinto ezibonakalayo (i-laminate enesilinganiso se-UL, ukuhambisana ne-RoHS), imibiko ye-AOI, idatha yokuhlola yokuvimbela ukuvimbela (lapho kufanele khona), kanye namarekhodi okuhlola. Imibhalo eyengeziwe - i-PPAP, ukwesekwa kwe-FMEA, noma amafomu ekhwalithi aqondene nekhasimende - ingahlelwa kuma-akhawunti anezidingo ezisemthethweni zokufaneleka komhlinzeki.

Izixazululo ze-Highleap PCB kanye ne-PCBA - cela ikhotheshini

Posts Kunconywe

Ungasithola kanjani isilinganiso sama-PCB

Masikwenzele ukuhlaziywa kwe-DFM/DFA futhi sibuyele kuwe ngombiko.

Ungalayisha amafayela akho ngokuphephile ngewebhusayithi yethu.

Sidinga ulwazi olulandelayo ukuze sikunikeze isaphulelo:

    • Gerber, ODB++, noma .pcb, spec.
    • Uhlu lwe-BOM uma udinga ukuhlangana
    • Ubuningi
    • Isikhathi sokushintsha
Ngokungeziwe ekwenziweni kwe-PCB, sinikezela ngohlu olubanzi lwezinsizakalo ze-elekthronikhi, okuhlanganisa i-PCB design, i-PCBA (I-Printed Circuit Board Assembly), kanye nezixazululo ze-turnkey. Kungakhathaliseki ukuthi udinga usizo ngokwenza i-prototyping, ukuqinisekiswa kwedizayini, ukuthola ingxenye, noma ukukhiqizwa ngobuningi, sihlinzeka ngosekelo olusuka ekupheleni ukuze siqinisekise impumelelo yephrojekthi yakho. Ngezinsizakalo ze-PCBA, sicela unikeze i-BOM yakho (I-Bill of Materials) kanye nanoma yimiphi imiyalelo ethile yomhlangano. Siphinde sinikeze ukuhlaziya kwe-DFM/DFA ukuze uthuthukise imiklamo yakho ukuze yenziwe futhi ihlanganiswe, ukuqinisekisa inqubo yokukhiqiza eshelelayo.

    Sitshele Ngephrojekthi Yakho Ye-PCB

    Awekho amafayela okuklama okwamanje? Akunankinga. Yabelana ngalokho okwaziyo, futhi sizolandela uma kudingeka imininingwane eyengeziwe.



    Faka amafayela (ngokuzikhethela)

    Amafayela e-PCB, i-BOM, i-PDF/STEP, i-TXT, izithombe, i-ZIP/RAR/7Z · Isamba esiphezulu esingu-50 MB