I-Quick Turn PCB yaseShayina: Izikhathi Zokuhola, Ama-oda Aphuthumayo, kanye Nezindinganiso Zekhwalithi

Umugqa wokukhiqiza i-PCB eqoshiwe ngokuzenzakalela e-Highleap Electronics, umkhiqizi we-PCB ohamba phambili wase-China.

Inkulumo ethi i-quick turn PCB China ihlanganisa izinhlobo eziningi zezinto zangempela zokukhiqiza — kusukela ekukhiqizweni kwebhodi elingenalutho kwamahora angama-24 emigqeni eqondile ye-fast-lane kuya ekukhangiseni “quick turn” okusebenza kumashejuli ezinsuku ezi-5 noma ezi-7 angabonakali nganoma iyiphi indinganiso. Konjiniyela abasebenza ngaphansi kwengcindezi yangempela yesikhathi esibekiwe, ikhono lokuhlukanisa lokho izimboni ze-PCB zaseChina ezingakunikeza ngokushesha kulokho ezingenakukufeza — nokuthi yiziphi izinguquko ezingenakugwenywa ezilinganisweni ezahlukene zesivinini — umehluko phakathi kweprototype efika ngesikhathi kanye nengafiki.

Lo mhlahlandlela uhlanganisa indlela yangempela yokukhiqizwa kwe-PCB okusheshayo eShayina: ukuthi yiziphi izigaba zesikhathi sokuhola ezingafinyeleleka ngempela, yiziphi izincazelo ezingase zisetshenziswe ngokushesha ngaphandle kokunciphisa ikhwalithi, lapho isivinini nekhwalithi kungqubuzana khona ngempela, nokuthi ungahlela kanjani i-oda lakho ukuze uthole ukulethwa okusemthethweni okusheshayo ngokwezidingo zakho ezithile.

I-Quick Turn PCB China — Ukuhlolwa Kweqiniso Kwesikhathi Sokuhola

  • Amahora angu-24: Kuyatholakala nge-FR-4 ejwayelekile enezingqimba ezingu-1-4, imininingwane ethile ejwayelekile kuphela, iphaneli encane, inkokhelo ye-premium iyasebenza. Akutholakali nge-multilayer, i-speciality laminate, noma i-HDI.
  • Amahora angu-48: Kungafinyeleleka ngezingqimba ezingu-2-6 ze-FR-4, ukuqeda okujwayelekile kobuso (ENIG noma i-HASL engenalo i-lead), azikho izinqubo ezikhethekile. Inketho ezwakala kakhulu ngobuchwepheshe yokujika ngokushesha.
  • Izinsuku zebhizinisi ezi-5: Ingafinyeleleka kumabhodi afinyelela ku-10-layer, i-impedance elawulwayo enokuqinisekiswa kwe-TDR, ukuqeda kwe-ENIG, imithetho ejwayelekile yokuklama. Indawo enhle yekhwalithi + isivinini.
  • Ukuthunyelwa kwe-DHL eYurophu/e-USA: Engeza izinsuku zebhizinisi ezingu-3-5 zokuhamba. Isikhathi esiphelele sokuya emnyango nomnyango ebhodini lamahora angu-48: izinsuku zokusebenza ezingu-6-8 kusukela ekuthunyelweni kwefayela kuze kube yilapho lifika erisidini.
  • Okungenakusheshiswa: i-laminate ekhethekile ene-low loss/PTFE laminate (ukutholakala kwezinto ezibonakalayo), i-polyimide, izendlalelo ezingaphezu kuka-12 ezine-tight impedance tolerances, ezingaboni/ezingcwatshwe nge-HDI, ezigobekayo neziqinile.

Thola Isilinganiso Se-PCB Sokujika Okusheshayo →


Indlela Ukukhiqizwa kwe-PCB Okusheshayo Okusebenza Ngayo Ngempela

Insizakalo ye-PCB esheshayo isebenza ngokubeka izinsiza kusengaphambili ukuze kuqedwe ukubambezeleka kokuma emgqeni nokuhlela okulawula ukukhiqizwa okujwayelekile. Ukuma emgqeni wokukhiqiza okujwayelekile kuvumela ifektri ukuthi isebenzise kahle amaphaneli - ihlanganisa ama-oda amaningi kuphaneli yokukhiqiza efanayo, ihlela imijikelezo yabezindaba ukuze isebenze imithwalo egcwele, futhi ihlanganisa izinqubo zamakhemikhali ukuze isebenze kahle. Lokhu kukhulisa ukusebenza kahle kwezindleko kodwa kwethula isikhathi sokulinda: i-oda lakho lingahlala izinsuku ezi-3-5 ngaphambi kokuba iphaneli yokukhiqiza ihlanganiswe futhi kuqale ukucutshungulwa.

Ukujika okusheshayo kudlula lokhu kuhlela umugqa ngokusebenzisa i-oda lakho kuphaneli yomzila osheshayo ozinikele — ngokuvamile iphaneli encane enekhono eliphansi lokusebenzisa, kodwa ehamba ngokushesha ekukhiqizweni ngaphandle kokulinda amanye ama-oda ukuthi agcwalise inqwaba. Ifektri imunca ukulahlekelwa kokusebenza kahle futhi idlulisele iphrimiyamu yezindleko kumakhasimende. Lena yindlela eyisisekelo: isivinini sithengwa ngokukhokhela ukulahlekelwa kokusetshenziswa kokusebenza kwephaneli okusheshayo okuzinikele.

Isivinini esengeziwe sivela ekufakweni kwezinto ezisheshayo ngaphambi kokufaka impahla. Ukusebenza okusheshayo kwangempela kugcina amazinga ajwayelekile e-CCL (i-FR-4 1.6mm ejwayelekile ngezisindo zethusi ezidumile, ubukhulu obumbalwa obujwayelekile) esitokweni esilungele ukusetshenziswa, esitholakalayo ukuze silayishwe ngokushesha. Akukho sikhathi sokuthola i-CCL, akukho ukulinda izinto ezivela kumhlinzeki. Yingakho ukujika okusheshayo kukhawulelwe ngempumelelo kuma-grade ajwayelekile ezinto ezibonakalayo - isitokwe esilungele ukusetshenziswa asikwazi ukudlulela kuzo zonke i-laminate ezikhethekile.

Isici sesithathu ukuhlela abasebenzi. Ama-oda asheshayo adlula ekubuyekezweni kobunjiniyela, ekuthathweni kwezithombe, ekubekweni kwamapulangwe, nasekuhlolweni ngesivinini esisheshayo, okudinga abasebenzi abazinikele abahamba ngesivinini noma uhlelo lokuhlela olubeka phambili ama-oda asheshayo kulo lonke ukugeleza kokukhiqiza. Lokhu kunezela izindleko zomsebenzi ezifaka isandla entengo ephezulu.


Izigaba Zesikhathi Sokuhola: Lokho Izinga Lesivinini Ngasinye Elikumbozayo Nezindleko

isikhathi Ukuhola Izendlalelo eziphezulu Material Ukuqedwa kwendawo Impedance elawulwayo Intengo uma iqhathaniswa nejwayelekile
24 amahora 2-4 izingqimba I-FR-4 ejwayelekile kuphela, ukujiya okulinganiselwe I-HASL noma i-OSP; i-ENIG ngezinye izikhathi Cha (inqubo kuphela) 3–5× ejwayelekile
48 amahora 2-6 izingqimba I-FR-4 ejwayelekile, 1.0–2.0mm I-ENIG, i-HASL engenalo i-lead Kulawulwa inqubo, akukho khuphoni ye-TDR 2–3× ejwayelekile
Izinsuku zebhizinisi ze-5 Kufika ku-10 izendlalelo I-FR-4 kufaka phakathi amamaki aphezulu e-Tg I-ENIG, i-HASL, isiliva lokucwiliswa Ukulinganiswa kwekhuphoni le-TDR kuyatholakala 1.5–2× ejwayelekile
Izinsuku zebhizinisi ze-7-10 Kufika ku-14 izendlalelo Zonke izinhlobo ze-FR-4, ezinye izinhlobo ezikhethekile ze-laminate ezilahlekelwa kancane Zonke iziphetho ezijwayelekile I-TDR ephelele enedatha yekhuphoni 1.2–1.5× ejwayelekile
Okujwayelekile (15-20 izinsuku) Kufika ku-20+ izendlalelo Zonke izinto zokwakha kufaka phakathi i-laminate ekhethekile ephansi yokulahlekelwa, i-polyimide Konke ukuqedwa kufaka phakathi i-ENEPIG, igolide eliqinile I-TDR ephelele, amadokhumenti aphelele 1× (isisekelo)

Izinga lamahora angu-24: ukuthi lisho ukuthini ngempela

Ukukhiqizwa kwe-PCB kwangempela kwamahora angama-24 kusukela ekuthunyelweni kwamafayela ebhodini elithunyelwe kukhona eShayina — kodwa kusebenza efasiteleni elincane lokucacisa. Ngokuvamile: amabhodi anezingqimba ezimbili, i-FR-4 ejwayelekile engu-1.6mm, isisindo sethusi esithile kanye nosayizi webhodi okuhambisana namafomethi ephaneli yokukhiqiza alayishiwe ngaphambilini, ukuqeda kobuso be-HASL noma i-OSP, futhi akukho mfuneko yokulawula ukuvimba. Intengo ephezulu ingokoqobo — ngokuvamile i-3–5× intengo yokukhiqiza ejwayelekile — futhi inani likhawulelwe kulokho okulingana nephaneli encane esheshayo, ngokuvamile amabhodi angu-1–10.

Kumabhodi anezingqimba ezine, ukulethwa kwangempela kwamahora angama-24 kungenzeka kwamanye amafektri anomthamo okhethekile wezingqimba eziningi, kodwa kudinga ukuqinisekisa ukutholakala ngaphambi kokuzibophezela. Amafektri amaningi akhangisa ngokuthi “i-PCB yamahora angama-24” abhekisela esikhathini sokuqala kokukhiqiza, hhayi ukulethwa - ibhodi isadinga izinsuku ezi-3-5 zokuthunyelwa kwe-DHL ngemuva kokukhiqiza.

Izinga eliqala emahoreni angu-48 kuya kwezinsuku ezi-5: indawo emnandi esebenzayo

Kwemisebenzi eminingi yokuqinisekisa iphrothokholi kanye nomklamo, ifasitela lesikhathi sokuhola samahora angu-48 kuya kwezinsuku ezi-5 limelela inhlanganisela esebenzayo yesivinini esamukelekayo kanye nekhwalithi yobuchwepheshe yangempela. Ngaphakathi kwaleli fasitela, amabhodi e-ENIG anezingqimba ezine kanye nezingqimba eziyisithupha anemithetho yokuklama ejwayelekile kanye ne-FR-4 ejwayelekile angakhiqizwa ngekhwalithi ephelele — i-flying probe test, i-AOI, inqubo efanele ye-ENIG. Yilapho insizakalo yangempela ye-PCB yokujika okusheshayo evela eShayina iletha inani langempela ngaphandle kokulahlekelwa yikhwalithi ye-extreme yamahora angu-24.


Izindinganiso Zekhwalithi Kumabhodi Okujika Okusheshayo — Okuyikona Nokungayekethiswa

Ukukhathazeka okuvamile mayelana nokukhiqizwa kwe-PCB okusheshayo ukuthi isivinini siyalimaza yini ikhwalithi. Impendulo icacile: ngaphakathi kwemingcele efanele yokucaciswa, ikhwalithi ayiphazamiseki kumabhodi okusheshayo. Ngaphandle kwaleyo mingcele, isivinini kanye nekhwalithi kuyangqubuzana ngempela.

Yini engaphazamiseki kumabhodi ajika ngokushesha

Ukuhlolwa kukagesi (i-flying probe) kuyinto ejwayelekile kuwo wonke amabhodi angenalutho ajika ngokushesha — lesi akusona isinyathelo esithatha isikhathi esiningi futhi asishiywa ngenxa yesivinini. Ukuhlolwa kwe-AOI ngemuva kokuthwebula izithombe zesendlalelo sangaphandle kuyinto ejwayelekile ezimbonini ezidumile zokujika ngokushesha. Ikhwalithi yokuphela kobuso be-ENIG ayiphazamiseki ngenxa yesivinini — inqubo yamakhemikhali ye-ENIG inesikhathi esichaziwe, futhi inqubo iyafana ebhodini lokujika ngokushesha njengebhodi elijwayelekile. Izindinganiso zokuhlola ze-IPC Class 2 ziyafinyeleleka ekukhiqizweni kokujika okusheshayo ngaphandle kokuphazamiseka.

Yini engase ikhawulelwe kumabhodi ajika ngokushesha

Ukulinganiswa kwekhuphoni le-TDR elilawulwayo kudinga ukuqondisa amakhuphoni, ukulinganisa, kanye nezinyathelo zokubhala ezingeza isikhathi. Ezikhathini zokuhola ezimfushane kakhulu (amahora angu-24-48), ukulinganiswa kwe-TDR ngokuvamile akufakiwe; ukuvimbela kulawulwa yimingcele yenqubo kuphela. Kumiklamo lapho ukuvimbela kuchazwe khona kodwa imingcele yokubekezelelana inkulu, lokhu kuyamukeleka. Kumiklamo lapho ukubekezelelana kwe-±10% kubaluleke kakhulu — DDR5, PCIe Gen 4/5, 5G RF izindlela — ungasebenzisi isevisi yamahora angu-24 noma yamahora angu-48; sebenzisa izinsuku ezi-5 noma ngaphezulu ukuze uvumele ukuqinisekiswa kwe-TDR.

Ukuhlolwa kwesigaba esincane (okudingekayo kwi-IPC Class 3 ngokuqinisekiswa kwekhwalithi yebhareli) kuwukuhlolwa okubhubhisayo okudinga amabhodi esampula avela endaweni kanye nesinyathelo esengeziwe sokucubungula. Lokhu akutholakali ngezikhathi zokuhola zamahora angama-24. Uma kudingeka i-IPC Class 3 kuhlelo lwakho lokusebenza, sebenzisa isikhathi sokuhola esijwayelekile noma sezinsuku eziyi-7-10.


Yini Engenziwa Ngokushesha Neyiphi Engenakukwazi

✓
Ngokushesha (amahora angu-24–48): Izinga elijwayelekile le-FR-4, i-ENIG noma i-HASL elinezingqimba ezi-2–6, imithetho ejwayelekile yokuklama (umugqa/isikhala esingu-5 mil noma ngaphezulu), akukho impedance elawulwayo, usayizi webhodi ongaphansi kuka-300×200mm, ubuningi bamabhodi angu-1–20.
✓
Ukujika okusheshayo okumaphakathi (izinsuku ezingu-5-7): Kufika ezingqimbeni eziyi-10, i-impedance elawulwayo ene-TDR, i-high-Tg FR-4, iminwe yegolide, amanani afinyelela kumabhodi angu-50. Imiklamo eminingi edinga ubuchwepheshe ingaqhutshwa ngaleli jubane ngaphandle kokunciphisa ikhwalithi.
!
Akunakwenzeka ukuphuza utshwala isikhathi esingaphansi kwezinsuku ezingu-10: ama-laminate e-laminate/PTFE akhethekile aphansi okulahlekelwa — izinto kumele zi-odwe; isikhathi esijwayelekile sokuhola siyizinsuku ezingu-7-10 zezinto zodwa. Okungafihli/okungcwatshwe nge-HDI — umjikelezo ngamunye wokubhoboza nge-laser kanye nowokubhoboza uthatha izinsuku ezingu-1-2; i-HDI enezingqimba ezine enemijikelezo yokubhoboza nge-laser emibili ayikwazi ukusheshiswa ngaphansi kwezinsuku ezingu-7-10. I-Polyimide — izinto ezikhethekile ezinesitokwe esincane.
✗
Akunakwenzeka ukuphuza utshwala isikhathi esingaphansi kwezinsuku ezingu-15: Amabhodi anezingqimba ezingu-16+ anokubekezelelana okuqinile kwe-impedance, ama-PCB aguquguqukayo naqinile (imijikelezo eminingi yokubeka izinto kanye ne-lamination), i-IPC Class 3 enokuqinisekiswa kwe-microsection kanye nephakheji ephelele yamadokhumenti esihloko sokuqala.

Ukuthunyelwa okuvela eShayina: Izikhathi Zokuhamba Zangempela Zomnyango Nomnyango

Isikhathi sokuhola ekukhiqizeni siyingxenye nje yesilinganiso sokulethwa esiphelele. Ukuthunyelwa kusuka eShayina kuya endaweni yokugcina kunezela ibhulokhi yesikhathi eqondile engenakucindezelwa kungakhathaliseki ukuthi amabhodi akhiqizwa ngokushesha kangakanani.

I-DHL Express kanye ne-FedEx International Priority ezivela eShenzhen zivame ukulethwa emadolobheni amakhulu ase-US (eLos Angeles, eNew York, eSan Jose) ezinsukwini ezingu-3-4 zebhizinisi kusukela ngosuku lokuthunyelwa. Izindawo zaseYurophu (eJalimane, e-UK, eNetherlands) zivame ukuthatha izinsuku ezingu-3-5 zebhizinisi. Ukuguquguquka okuyinhloko ukuvunyelwa kwamasiko, okungangeza izinsuku ezingu-0-2 zebhizinisi kuye ngokuthi izwe eliya kulo nokuthi ngabe amadokhumenti okuthumela aphelele futhi anembile yini. I-invoyisi yezentengiselwano enekhodi ye-HS 8534 (amasekethe aphrintiwe), inani eliqondile elimenyezelwe, kanye nolwazi oluphelele lokuthumela/lokuthumela lusula amasiko ngokushesha kunamadokhumenti anamaphutha.

Ukubalwa okuphelele komnyango nomnyango kwe-oda le-PCB elisheshayo elivela eShayina: ukukhiqizwa kwamahora angu-48 + ukupakisha/ukulanda kosuku olu-1 = ukuqala kokuthunyelwa ngosuku lwesithathu; izinsuku ezingu-3-4 zokuhamba nge-DHL = ukulethwa ezinsukwini ezingu-6-7 kusukela ekuthunyelweni kwamafayela. KwabaseYurophu: ukuhamba kwezinsuku ezingu-3-5 = ukulethwa ezinsukwini ezingu-6-8. Lezi yizilinganiso ezingokoqobo zama-oda aqondile anamadokhumenti okuthumela afanele. Engeza i-buffer yezinsuku ezingu-1-2 kunoma yiziphi izimo ezingavamile.

Izindleko zokuthumela zengeza ngokuphawulekayo esilinganisweni sama-oda amancane asheshayo. I-DHL Express esuka eShenzhen iya e-US noma eYurophu ivame ukubiza u-$40–$80 ngephakheji encane (ngaphansi kuka-2 kg). Lena ingxenye ebalulekile yezindleko eziphelele ze-oda le-prototype elisheshayo elinamabhodi ama-5 futhi kufanele lifakwe ekuqhathanisweni kwezindleko uma kuqhathaniswa nabaphakeli bendawo.

Amabhodi wesekethe asebenza ngesivinini esiphezulu akhiqizwe nge-PTFE ethuthukisiwe kanye nemindeni ekhethekile ye-laminate elahlekelwa kancane e-Highleap Electronics, umkhiqizi we-PCB ohamba phambili wase-China
Ama-PCB ayinkimbinkimbi anemvamisa ephezulu aklanywe ngezinto ezikhethekile ze-HF zokulawula ukuvimba okunembile kuzinhlelo zokusebenza ze-RF kanye ne-microwave. Akhiqizwe yi-Highleap Electronics.

Indlela Yokuhlela I-oda Lakho Ukuze Lifike Ngesivinini Esiphezulu

Izenzo ezinciphisa isikhathi sokulethwa zincike kakhulu ohlangothini lwamakhasimende - ikakhulukazi endleleni amafayela okuklama kanye nolwazi lwe-oda oluthunyelwa ngayo.

Thumela amafayela e-Gerber aphelele, ahlanzekile e-DFM

Umthombo owodwa omkhulu wokulibaziseka kuma-oda okujika okusheshayo umjikelezo wokubuyekezwa kobunjiniyela obangelwa amafayela okuklama angaphelele noma angajwayelekile. Iphakheji ye-Gerber engenaso isendlalelo sohlaka lwebhodi, enezendlalelo zemaski zokunamathisela ezingahambisani nethusi, noma enamafayela okubhoboza ngefomethi engeyona ejwayelekile izokhiqiza umbuzo we-DFM omisa ukukhiqizwa kuze kube yilapho ixazululiwe. Umjikelezo wokuphendula umbuzo unezela okungenani amahora angu-4-12 ku-oda lokujika okusheshayo - okungenzeka kususe iningi lenzuzo yesivinini. Thumela amafayela e-RS-274X Gerber anazo zonke izendlalelo ezibhalwe ngokucacile, ifayela lokubhoboza le-Excellon, uhlaka lwebhodi kungqimba olukhethekile lwemishini, kanye nenothi lokukhiqiza elichaza zonke izidingo kufaka phakathi ukuqeda kwendawo, isisindo sethusi, ukujiya kwebhodi, kanye neklasi ye-IPC.

Khetha incazelo ejwayelekile ngaphakathi kwewindi lokujika okusheshayo

Imininingwane engeyona ejwayelekile ibangela ukubuyekezwa kobunjiniyela okude futhi ivame ukudinga ukuthengwa kwezinto ezisusa isikhathi sokujika okusheshayo. Uma umklamo ungakhiqizwa ku-1.6mm FR-4 ejwayelekile enesisindo sethusi esijwayelekile, osayizi bemigodi ejwayelekile, kanye nokuqedwa kwendawo ejwayelekile, sebenzisa lawo mapharamitha njengezibonelo. Faka esikhundleni imininingwane engeyona ejwayelekile kuphela uma umklamo uyidinga ngempela.

Cacisa izidingo ze-impedance ngokucacile noma uzishiye kuma-oda angamahora angama-24-48

Uma umklamo unezinhlayiya ezilawulwa yi-impedance futhi udinga ukukhiqizwa kwamahora angu-24-48, chaza i-trace geometry (ububanzi kanye nesikhala) ngokucacile kunokuba kube yi-impedance target — lokhu kuvumela ifektri ukuthi ikhiqize ku-geometry ecacisiwe ngaphandle kwesinyathelo sokulinganisa i-TDR. Ungaqinisekisa i-impedance ngokuzimela nge-probe ye-TDR kumabhodi atholiwe uma kudingeka. Uma kudingeka ukulinganiswa kwe-impedance kumadokhumenti efektri, sebenzisa isikhathi sokuhola sezinsuku ezi-5 noma ngaphezulu.

Sula ngaphambilini amadokhumenti angokwezifiso

Nikeza ikheli lokuthumela, imininingwane yamasiko okungenisa (inombolo ye-EORI yabangenisi be-EU, Inombolo Yokungena Yamasiko uma ikhona), kanye nanoma yiziphi izimemezelo zokusetshenziswa kokugcina ezidingekayo ngesikhathi soku-oda, hhayi lapho ibhodi selilungele ukuthunyelwa. Imibhalo yamasiko ephuzile ibambezela ukuthunyelwa ngamahora angama-24–48.


I-PCBA Ejika Ngokushesha evela eShayina — Amabhodi Ahlanganisiwe Ngokushesha

Ukuhlanganiswa kwe-PCB okusheshayo (i-PCBA) okuvela eShayina kunqunyelwe kakhulu kunokujika okusheshayo kwebhodi elingenalutho ngoba ukutholakala kwengxenye kunezela isikhathi esiguquguqukayo esizimele. Isimo se-PCBA esheshayo esheshayo sidinga ukuthi zonke izingxenye zibe khona efektri ngaphambi kokuba kuqale ukukhiqizwa. Lapho izingxenye kumele zi-odwe, ngisho nokulethwa kwezingxenye okusheshayo kunezela okungenani izinsuku zebhizinisi ezi-2-5 ngaphambi kokuba kuqale ukuhlanganiswa.

Ukuze uthole i-PCBA esheshayo: ukulethwa okusheshayo kutholakala ngezingxenye ezithunyelwe — uthenga izingxenye endaweni bese uzithumela efektri kanye namafayela okuklama. Lokhu kususa ukuguquguquka kokuthengwa kwezingxenye esikhathini sefektri. Amanye amafektri agcina izingxenye zempahla evamile (ama-resistor ajwayelekile, ama-capacitor, ama-MCU athile avamile) ukuze asetshenziswe ngokushesha kuma-oda e-PCBA esheshayo, kodwa ukumbozwa kwesitoko akukaze kuphele.

Izikhathi zesikhathi ze-PCBA ezisheshayo ezingokoqobo: Izinsuku zebhizinisi ezingu-3-5 zokuhlanganiswa nezingxenye esandleni (ukukhiqizwa kwebhodi elingenalutho + i-SMT + i-AOI + ukuhlolwa kokusebenza), Izinsuku zebhizinisi ezingu-7-10 uma izingxenye ezijwayelekile zidinga uku-odwa (ukuthengwa + ibhodi elingenalutho + ukuhlanganiswa + ukuhlolwa). Kuma-assembly e-BGA ayinkimbinkimbi adinga ukuhlolwa kwe-X-ray: engeza izinsuku ezingu-1-2.

Insizakalo yethu ye-PCBA yokushintsha okusheshayo isekela kokubili ukuhlanganiswa kwezingxenye ezithunyelwe kanye nokuhlanganiswa kwe-turnkey ngokuthola kwethu izingxenye. Sihlinzeka ngokuhlolwa kwe-AOI kuzo zonke izinhlangano ze-SMT, i-3D X-ray yamaphakheji e-BGA, kanye nokuhlolwa kokusebenza ngokwencazelo yeklayenti. Ukuze uthole imibuzo yokushintsha okusheshayo, thumela amafayela e-Gerber, i-BOM, kanye namafayela okubekwa kwezingxenye ndawonye - ukuthunyelwa okuphelele kuvumela ukubuyekezwa kwe-DFM ngosuku olufanayo kanye nokuhlela ukukhiqizwa.

I-Highleap Electronics — I-Quick Turn PCB kanye ne-PCBA ezivela eShayina

Sinikeza ukwenziwa kwe-PCB okusheshayo ngezikhathi zokuhola zokukhiqiza kusukela emahoreni angu-48 (i-FR-4 ejwayelekile, izendlalelo ezingu-2-6) kuya ezinsukwini ezi-5 zebhizinisi (kuze kufike ezingqimbeni eziyi-10 ngokuqinisekiswa kwe-TDR impedance) kanye nezinsuku ezingu-7-10 ukuze kube nobunzima obukhulu. Wonke ama-oda okujika okusheshayo afaka ukuhlolwa kukagesi kwe-flying probe kanye ne-AOI. Ukuthunyelwa kwe-DHL Express ezindaweni zase-US naseYurophu ezinsukwini ezi-3-5 zebhizinisi ngemuva kokukhiqiza. Thumela amafayela akho e-Gerber ukuze uthole isilinganiso sosuku olufanayo nesikhathi sokuhola esiqinisekisiwe.

Thola Isilinganiso Sakho Se-PCB Sokujika Okusheshayo Manje →


imibuzo ejwayelekile ukubuzwa

I-China ingayenza futhi ithumele ngokushesha kangakanani i-PCB?

Isikhathi sokulethwa esisheshayo nesingokoqobo kusukela ekuthunyelweni kwefayela kuya ekwamukelweni e-US noma eYurophu yizinsuku zebhizinisi eziyi-6-8: ukukhiqizwa kwamahora angama-48 + izinsuku zebhizinisi eziyi-4-5 ukuthunyelwa kwe-DHL Express. Lokhu kusebenza kumabhodi ajwayelekile e-FR-4 anezingqimba ezi-2-6 anezincazelo ezijwayelekile. Amabhodi adinga izinto ezikhethekile (i-laminate ekhethekile ephansi yokulahlekelwa okukhethekile, i-polyimide), izingqimba ezingaphezu kwezi-6, noma ukuqinisekiswa kwe-TDR okulawulwayo kudinga isikhathi eside sokukhiqiza — okungenani izinsuku zebhizinisi eziyi-5-7 ekukhiqizweni, kanye nokuthunyelwa kwezinsuku eziyi-4-5.

Ingabe isevisi ye-PCB yamahora angu-24 evela eShayina ingenzeka ngempela?

Ukukhiqizwa kwangempela kwamahora angama-24 kungenzeka kodwa kusebenza kuphela kumabhodi ajwayelekile e-FR-4 anezingqimba ezimbili (ngezinye izikhathi anezingqimba ezine) anezincazelo ezithile ezijwayelekile. Akubandakanyi ukuqinisekiswa kwe-impedance elawulwayo, i-laminate ekhethekile, izingqimba ezingaphezu kwezine, noma ubuningi obungaphezu kwamabhodi ayi-10. Intengo yeprimiyamu ingokoqobo — ngokuvamile intengo yokukhiqiza ejwayelekile engu-3–5×. Ibhodi isadinga ukuthunyelwa kwe-DHL kwezinsuku ezi-3–5 ukuze ifike ezindaweni zase-US noma zaseYurophu ngemva kokukhiqiza.

Ingabe i-PCB ephenduka ngokushesha evela eShayina isho ikhwalithi ephansi?

Akuyona into engokwemvelo. Ngaphakathi kwemingcele yemininingwane engatholakala ngesivinini sokujika esisheshayo, ikhwalithi ayiphazamiseki: ukuhlolwa kukagesi, i-AOI, kanye nokuhlolwa kwe-IPC Class 2 kuyizinto ezijwayelekile ekukhiqizweni kokujika okusheshayo. Okungase kukhawulelwe ngezikhathi zokuhola ezimfushane kakhulu (24-48h) ukulinganiswa kwekhuphoni le-TDR elilawulwayo, ukuhlolwa kwe-microsection (IPC Class 3), kanye nokuphelela kwemibhalo. Ngemiklamo edinga lezi zinto zekhwalithi, sebenzisa isikhathi sokuhola sezinsuku ezi-5 noma ngaphezulu kunesikhathi sokujika okusheshayo samahora angama-24-48.

Iyini intengo iyonke ye-PCB esheshayo evela eShayina okuhlanganisa nokuthunyelwa?

Izindleko eziphelele = intengo yebhodi elijika ngokushesha (1.5–5× ejwayelekile kuye ngokuthi ijubane lingakanani) + ukuthunyelwa kwe-DHL Express ($40–$80 yephakheji elincane elijwayelekile eliya e-US noma eYurophu). Kumodeli we-FR-4 onezingqimba ezi-10, onezingqimba ezi-4 ekukhiqizweni kwamahora angu-48, izindleko ezijwayelekile eziphelele zingama-$150–$350 wamabhodi kanye nokuthunyelwa okungu-$50–$80. Lezi zinombolo ziyahlukahluka kakhulu ngobunzima bebhodi, usayizi, kanye nokucaciswa okuqondile. Ukuqhathaniswa okulungile nomhlinzeki webhodi elijika ngokushesha kufanele kufake isikhathi sokulethwa esiphelele, hhayi intengo yebhodi kuphela - isikhathi sokuthumela esivela eShayina sivame ukwenza ukujika okusheshayo kwasekhaya kube ukukhetha okulungile kwezidingo eziphuthumayo ngempela (zesonto elifanayo).

Ngingawahambisa kanjani amafayela ukuze kukhiqizwe i-PCB ngokushesha?

Thumela: Amafayela e-RS-274X Gerber anazo zonke izendlalelo ezibhalwe ngokucacile (izendlalelo zethusi, imaski yokubopha, isikrini sesilika, uhlaka lwebhodi njengefayela elihlukile), ifayela le-Excellon lokubhoboza elinosayizi wamathuluzi, kanye nenothi lokwenziwa elibhaliwe elichaza ukujiya kwebhodi, isisindo sethusi (zonke izendlalelo), ukuqeda kobuso, ikilasi lokuhlola le-IPC, kanye nanoma yiziphi izidingo ze-impedance. Thumela wonke amafayela njengengobo yomlando eyodwa ye-ZIP ecindezelwe. Ukuthunyelwa okuphelele nokuhlanzekile kuvumela ukubuyekezwa kobunjiniyela kosuku olufanayo kanye nokuhlela ukukhiqiza; ukuthunyelwa okungaphelele kubangela imibuzo ebambezela ukuqala okungenani amahora angu-4-12.

Izixazululo ze-Highleap PCB kanye ne-PCBA - cela ikhotheshini

Posts Kunconywe

Ungasithola kanjani isilinganiso sama-PCB

Masikwenzele ukuhlaziywa kwe-DFM/DFA futhi sibuyele kuwe ngombiko.

Ungalayisha amafayela akho ngokuphephile ngewebhusayithi yethu.

Sidinga ulwazi olulandelayo ukuze sikunikeze isaphulelo:

    • Gerber, ODB++, noma .pcb, spec.
    • Uhlu lwe-BOM uma udinga ukuhlangana
    • Ubuningi
    • Isikhathi sokushintsha
Ngokungeziwe ekwenziweni kwe-PCB, sinikezela ngohlu olubanzi lwezinsizakalo ze-elekthronikhi, okuhlanganisa i-PCB design, i-PCBA (I-Printed Circuit Board Assembly), kanye nezixazululo ze-turnkey. Kungakhathaliseki ukuthi udinga usizo ngokwenza i-prototyping, ukuqinisekiswa kwedizayini, ukuthola ingxenye, noma ukukhiqizwa ngobuningi, sihlinzeka ngosekelo olusuka ekupheleni ukuze siqinisekise impumelelo yephrojekthi yakho. Ngezinsizakalo ze-PCBA, sicela unikeze i-BOM yakho (I-Bill of Materials) kanye nanoma yimiphi imiyalelo ethile yomhlangano. Siphinde sinikeze ukuhlaziya kwe-DFM/DFA ukuze uthuthukise imiklamo yakho ukuze yenziwe futhi ihlanganiswe, ukuqinisekisa inqubo yokukhiqiza eshelelayo.

    Sitshele Ngephrojekthi Yakho Ye-PCB

    Awekho amafayela okuklama okwamanje? Akunankinga. Yabelana ngalokho okwaziyo, futhi sizolandela uma kudingeka imininingwane eyengeziwe.



    Faka amafayela (ngokuzikhethela)

    Amafayela e-PCB, i-BOM, i-PDF/STEP, i-TXT, izithombe, i-ZIP/RAR/7Z · Isamba esiphezulu esingu-50 MB