Izimpumputhe Zangempela Zingcwatshwe Nge-PCB Ukuhlukaniswa Kwezindleko
Okuqukethwe
- Izindleko Zokungcwatshwa Okungaboni Nge-PCB: Lokho Intengo Yebhodi Elilodwa Ekuhlanganisayo Ngempela
- Umthelela Wezinga Lezinto Ezibonakalayo Ekufunyanweni Kwezimpumputhe Ngezindleko ze-PCB
- Izindleko Zenqubo Yokukhiqiza: Ukubopha, Ukubhoboza, kanye Nokugoqa
- Izindleko Zokuhlola Nokuqinisekisa Ikhwalithi
- I-NRE kanye ne-Tooling: Izindleko Zesikhathi Esisodwa Eziphinde Zenzeke Uma Zingaphathwanga
- Ngezinqumo Zokwakha Nokuklama Ezilawula Ngokuqondile Izindleko
- Izimpumputhe Ezilungisiwe Ngezindleko Eziningi Zingcwatshwe Ngokwenziwa Kwe-PCB Kwase-Highleap
Izindleko zokumbozwa nge-blind through PCB ziqala ku-$28–$85 ngebhodi ngalinye le-Type I HDI ngamanani e-prototype kuya ku-$350+ kumadizayini ayinkimbinkimbi e-Type III — kodwa lawa manani acashuniwe amboza kuphela u-60–70% walokho amaqembu okuthenga akusebenzisayo ngempela. Ama-30–40% asele akhokhelwa yi-NRE izikhathi eziningi lapho amathuluzi engagcinwa, ukulahlekelwa kwenzuzo okubangela ama-oda kabusha, ukwehluleka kokuhlola okungenayo esitolo sokuhlanganisa, kanye nokuguqulwa komklamo okubangelwa ukubuyekezwa kwe-DFM okweqiwe. (bheka izindleko zobunjiniyela ezingaphindaphindi ) Lo mhlahlandlela uhlukanisa yonke ingxenye yezindleko ku-blind through through PCB supply chain, ngezinombolo ezithile endaweni ngayinye yesinqumo, ukuze ikhotheshini yokuqala oyitholayo ibe isimanga sokugcina ositholayo.
Thola Ungaboni Nge-PCB Cost Analysis
1) Izindleko Zokungcwatshwa Okungaboni Nge-PCB: Lokho Intengo Yebhodi Elilodwa Ekuhlanganisayo Ngempela
1.1 Izingxenye Ezinhlanu Zezindleko
Uma ifektri ibiza u-$65/ibhodi le-Type II HDI, lelo nani lihlanganisa umsebenzi wokukhiqiza, ukusetshenziswa kwezinto, kanye nemali ekhokhwayo efektri. Alimbozi:
- I-NRE kanye namathuluzi — Ukusethwa kwe-CAM, izinhlelo zokubhoboza, amakhuphoni e-impedance, ukuhlolwa kwesihloko sokuqala. Ngokuvamile ku-$600–$1,800 ngomklamo ngamunye, kukhokhiswa kanye kodwa kuphindaphindwa njalo ekubuyekezweni komklamo ngakunye.
- Ukwabiwa kokulahlekelwa yisivuno — Izilinganiso zefektri zenani elilethiwe, kodwa ngaphakathi zimunca u-3–8% wezinto ezilahliwe. Ukhokha lokhu ngokungaqondile ngokusebenzisa amazinga entengo. Uma isivuno somhlinzeki wakho sehla ngaphansi kokucabanga kwakhe, zisebenza kabusha ngentengo noma zilethe izimpahla ezimfushane - zombili zibiza isheduli yakho.
- Izindleko zokwehluleka kokuhlola ezingenayo — Amabhodi ahluleka ukuhlolwa kwakho okungenayo noma akhiqiza ukwaliwa endaweni yokuhlanganisa adinga ama-oda okushintsha. Ku-$65/ibhodi ngesikhathi sokuhola samaviki ama-3, umcimbi ngamunye wokukwaliwa ubiza u-$65 kanye nomthelela weshejuli obiza okuphindwe kabili.
- Izindleko zokulungisa umklamo — Kutholakale inkinga ye-DFM ngesikhathi izindleko zokukhiqizauku-oda kabusha okugcwele, i-NRE entsha, kanye neshejuli elahlekile. Emazingeni obunzima be-HDI, isilinganiso sokuphinda sibuyele ku-$3,500–$9,000 ngokuqondile kanye nezindleko zeshejuli.
- Sheshisa amaphrimiyamu — Uma ukuhlela ishejuli kunciphisa isikhathi sokulethwa futhi kudingeka ukulethwa okuphuthumayo, izimali zokusheshisa zengeza u-25–120% entengweni eyisisekelo.
Ukuze uthole i-oda elijwayelekile lokukhiqiza lamabhodi angu-500 kumklamo we-Type II HDI:
- Intengo yeyunithi ekhonjiwe: $72
- I-NRE ikhokhe amabhodi angaphezu kuka-500: $2.40/ibhodi
- Ukulahlekelwa kwesivuno kanye namathuba okufaka esikhundleni: $3.60/ibhodi
- Ukwabiwa kwengozi yokuhlola engenayo: $1.80/ibhodi
- Ingozi yokuphendula i-DFM (ilinganiswe ngamathuba): $4.20/ibhodi
- Izindleko zangempela ngebhodi elilethwayo, elisebenzayo: ~$84 — 17% ngaphezu kwentengo ecashuniwe
1.2 Izikali Zezindleko Ezingaqondile Ngohlobo lwe-HDI
Izindleko eziningi uma kuqhathaniswa nebhodi elijwayelekile elijwayelekile elisebenzisa imbobo:
| Uhlobo lwe-HDI | Ukwakheka | Imijikelezo Yokucwilisa | Izindleko Eziningi vs. Ezijwayelekile | Ububanzi Bentengo Ejwayelekile (100×100mm, ama-pcs angu-50) |
|---|---|---|---|---|
| Izingqimba eziningi ezijwayelekile | Nge-Hole Vis kuphela | 1 | 1.0 × | $8–$22/ibhodi |
| Thayipha I-HDI | 1+N+1, izingqimba zangaphandle ze-vias eziyizimpumputhe | 2 | 2.3–3.2× | $28–$65/ibhodi |
| Uhlobo lwe-II HDI | 2+N+2, izendlalelo ezimbili ezakhayo/eceleni | 3 | 3.8–5.5× | $55–$120/ibhodi |
| Uhlobo lwe-III HDI | Ama-via angcwatshwe + ama-via angaboni | 4-6 | 5.8–9.5× | $120–$350+/ibhodi |
Ukwanda kwezindleko ze-exponential akubangelwa ubuningi bezinto ezibonakalayo — kungenxa yesikhathi senqubo, ubunzima bokubhalisa, kanye nengozi yokukhiqiza ehambisana nomjikelezo ngamunye we-lamination.
1.3 Uhlobo lwesibonelo uma kuqhathaniswa nesakhiwo sezindleko zokukhiqiza
Ngobuningi beprototype (amabhodi angu-5–25), i-NRE ibusa imali iyonke esetshenzisiwe. Iprototype ye-HDI yohlobo lwe-1 engu-$75/ibhodi ene-$900 I-NRE inezindleko zangempela zeyunithi ngayinye ezingu-$111/ibhodi ngezingcezu ezingu-25. Kumabhodi angu-500, i-NRE inezela u-$1.80/ibhodi kuphela futhi ukwenza ngcono ukukhiqiza kunciphisa izindleko zeyunithi zibe ngu-$52. Leli jika lezindleko uma liqhathaniswa nevolumu liphakeme kakhulu kuma-HDI kunama-PCB ajwayelekile ngoba izindleko zokusetha kanye nohlelo ziphakeme.
2) Umthelela Wezinga Lezinto Ezibonakalayo Ekufunyanweni Kwezimpumputhe Ngezindleko ze-PCB
2.1 Izindleko Zezinto Ezibalulekile Ngebanga
Ukukhetha i-laminate kuyindlela ebiza kakhulu yokulawula ngaphambi kokuqala kokukhiqiza:
| Material | Ukulahlekelwa / Tg | Izindleko vs. Isisekelo se-FR-4 | Ikesi elingcono kakhulu lokusebenzisa |
|---|---|---|---|
| Standard FR-4 (I-Tg 135°C) | Isisekelo | 1.0 × | Izinto zikagesi zabathengi, izimboni ezisheshayo |
| I-High-Tg FR-4 (Tg 150–170°C) | Ukuzinza okungcono kwe-thermal | 1.15–1.25× | Izimoto, izimboni (85°C+ izinga lokushisa lokusebenza) |
| I-FR-4 engenawo ama-halogen | Ukuthobela imithetho ye-RoHS / REACH | 1.10–1.20× | Imikhiqizo yabathengi, izidingo zomthetho ze-EU |
| Panasonic I-Megtron 6 | I-Df 0.002–0.004 ku-10 GHz | 1.80–2.30× | Ijubane eliphezulu ledijithali > 10 Gbps, 5G mmWave |
| Isola I-Tera MT40 | I-Df 0.0031 ku-10 GHz | 1.60–2.00× | Ama-backplane eseva, ukuxhumana okusheshayo |
| i-laminate ekhethekile ephansi yokulahlekelwa | I-Df 0.0037 ku-10 GHz | 2.00–3.00× | I-RF/i-microwave, amabhodi e-antenna |
2.2 I-Hybrid Stackup: Ukuthuthukiswa Kwezindleko Ezisebenzayo
Kumadizayini amaningi e-HDI asebenza ngaphansi kwe-15 GHz, ukuhambisa i-RF ebalulekile noma izendlalelo zesignali zesivinini esiphezulu ku-Megtron 6 ngenkathi kusetshenziswa i-standard high-Tg FR-4 kuma-cores angaphakathi kunciphisa izindleko zezinto ngo-40-55% ngokuwohloka kokusebenza kwesignali okungu-5-10% - ukuhweba okwamukelwa yizinhlelo zokusebenza eziningi ngaphandle komthelela osebenzayo.
Isibonelo se-HDI yohlobo I esinezingqimba eziyisithupha:
- Iqoqo eliphelele le-Megtron 6: $94/ibhodi ngezingcezu eziyi-100
- I-Hybrid (Izendlalelo ze-Megtron 6 zangaphandle + i-high-Tg FR-4 yangaphakathi): $67/ibhodi
- Intengo ephelele ye-high-Tg FR-4: $52/ibhodi
Kumadizayini anobubanzi/isikhala esincane ezingqimbeni zangaphandle (lapho i-Megtron 6 ibalulekile) kodwa izidingo zengqimba zangaphakathi ezikhululekile, i-hybrid iyindlela engcono kakhulu. Kumadizayini e-FR-4 asebenzayo kuphela, ingxoxo ye-hybrid ayibalulekile — qala nge-high-Tg FR-4.
2.3 Ukushintshashintsha Kwendawo Yokulungiselela Ukukhulelwa Nokubikezela Izindleko
I-Prepreg Dk iyahlukahluka ±0.02–0.05 phakathi kwezindawo ze-FR-4 ejwayelekile. Kumadizayini e-controlled-impedance, lokhu kuphoqa ukuqinisekiswa kwe-TDR yekhuphoni yokuhlola kuzo zonke izindawo zokukhiqiza — kunezela u-$80–$180 nge-oda ngalinye ezindleleni zokuhlola. Ukucacisa izinto ezinokubekezelelana kwe-Dk okuqinile (i-Megtron 6: ±0.02 eqinisekisiwe) empeleni kunciphisa lo mthwalo wokuhlola wokukhiqiza okuphezulu. I-premium yezindleko zezinto ingase ixazululwe kancane ngokuhlola ukonga izindleko ngamanani okukhiqiza angaphezu kwamabhodi angu-200/i-oda.
3) Izindleko Zenqubo Yokukhiqiza: Ukubopha, Ukubhoboza, kanye Nokugoqa
3.1 Ukulinganiswa Kwezindleko Zokushiswa Kwelamination
Umjikelezo ngamunye we-lamination wengeza izindleko eziqondile ngesikhathi sokushicilela, izinto zokwakha (prepreg, copper foil), umsebenzi, kanye nengozi yokukhiqiza:
- Izindleko zesikhathi sokushicilela: $15–$35 ngephaneli ngomjikelezo ngamunye (amahora angu-8–12 okucindezela okuhlanganisa ukupholisa nokupholisa)
- Izinto ngomjikelezo ngamunye: $8–$25/iphaneli ye-prepreg kanye ne-copper foil kuye ngobukhulu be-stackup kanye nosayizi webhodi
- Ukubhaliswa kanye nokuqinisekiswa kwe-X-ray: $2–$8/iphaneli ngomjikelezo ngamunye wokubhaliswa kokubhoboza nge-X-ray
- Ingozi yesivuno ngomjikelezo ngamunye: Umjikelezo ngamunye owengeziwe we-lamination wethula ingozi eyengeziwe yokulahlekelwa yisivuno engu-1–3%. Ku-$75 ebhodini, ama-scrap engeziwe angu-2% abiza u-$1.50 ebhodini ngenani elilindelekile.
I-Net: umjikelezo ngamunye owengeziwe we-lamination ngale kokuqala unezela cishe u-$18–$45/ibhodi ngamanani e-prototype, wehla uye ku-$9–$22/ibhodi ngamanani okukhiqiza.
3.2 Izindleko Zokubhoboza Nge-Laser
Ukubhoboza nge-laser kwama-microvia angaboni kuyashajwa ngephaneli ngayinye, hhayi nge:
- Izindleko zokusetha: $45–$120/iphaneli yokulinganisa okubonakalayo nokuqinisekisa uhlelo
- Izindleko zokucubungula: $0.008–$0.025 nge-via ngayinye ye-laser ye-CO₂; $0.015–$0.040 nge-via ngayinye ye-laser ye-UV (iyadingeka kuma-laminate e-PTFE kanye nama-geometri aqinile)
- Kubekwe ngentengo eyengeziwe: Ama-Vias adinga ukugcwaliswa phakathi kwezigaba ze-lamination engeza u-$0.05–$0.15/ngokugcwalisa i-resin kanye no-$1.50–$5.00/iphaneli ukuze kuhlelwe kabusha
Ebhodini elinama-blind vias angu-600 (ukucushwa okuhlanganisiwe):
- Ukubhoboza nge-laser: 600 × $0.018 = $10.80/ibhodi
- Ngokugcwalisa: 600 × $0.09 = $54.00/ibhodi
- Ukuhlelwa kabusha: $3.50/ibhodi elikhokhisiwe
- Isamba ngezindleko: ~$68/ibhodi
Ukuguqula lawo ma-via angu-600 ahlanganisiwe abe yi-staggered kususa izindleko zokugcwalisa ngokuphelele: $10.80/inani lebhodi. (bheka i-staggered vs stacked ngokuqhathanisa ) Umkhawulo womklamo yindawo eyengeziwe yomzila engu-5–8% yama-pads e-offset — ukuhweba okucishe kube yinto ezuzisayo ngaso sonke isikhathi ngaphandle kwezifunda ze-BGA fanout ezixinene kakhulu.
3.3 Izindleko Zokufaka Amaplati
Ukufakwa kwethusi kwe-blind ngemigqomo kwengeza u-$3–$8/iphaneli ngomjikelezo ngamunye we-lamination. Kumiklamo yeKlasi 3 edinga ubuncane be-25µm barrel copper (uma kuqhathaniswa no-20µm weKlasi 2), isikhathi sokufakwa kwe-plating sanda ngo-20–30%, okwengeza u-$1–$3/iphaneli. Imiklamo ye-Via-in-pad idinga ukufakwa kwe-cap-plating eyengeziwe ngemva kokugcwalisa ukuze kubuyiselwe ukuthamba kwe-pad yokuhlanganiswa kwe-BGA, okwengeza u-$4–$9/iphaneli.
4) Izindleko Zokuhlola Nokuqinisekisa Ikhwalithi
4.1 Ukuhlolwa Kukagesi Kwebhodi Elingenalutho
Zonke izimpumputhe ezigqitshwe ngama-PCB zidinga ukuhlolwa kukagesi okungu-100%. Izindlela ezimbili kanye nemiphumela yazo yezindleko:
- I-probe yokundiza: Akukho zindleko zokufakwa. Isikhathi sokuhlola: imizuzu engu-4–12 ebhodini ngalinye ukuze kutholakale ubunzima be-HDI. Izindleko: $3–$8/ibhodi kuye ngokuthi inani lingakanani. Kufanelekela ama-prototypes kanye nokukhiqizwa okuphansi kwamabhodi angaphansi kwama-200/i-oda.
- Okusekelwe ku-fixture (umbhede wezipikili): Izindleko zokulungisa: $350–$1,200 kanye. Isikhathi sokuhlola: imizuzwana eyi-15–45 ngebhodi ngalinye. Izindleko: $0.50–$1.50/ibhodi ngemva kokunciphisa izindleko zokulungisa. Izindleko ezingcono kakhulu zingaphezu kwamabhodi angu-300–500/i-oda.
4.2 Ukuhlolwa kwe-X-Ray kokuqinisekisa okungaboni
I-Optical AOI ejwayelekile ayikwazi ukuqinisekisa ukuthi ayiboni ngobuqotho — i-X-ray iyadingeka. (bheka ukuhlolwa kwe-PCB ye-X-ray ) Izindleko:
- Ukusampula (5–10% wamabhodi): $3–12/iphaneli. Ibamba amaphutha ohlelweni; ayiphumeleli ukwehluleka kwebhodi ngalinye.
- Ukuhlolwa okungu-100%: $8–$18/iphaneli. Imininingwane efanele yeSigaba sesi-3 nanoma yiliphi ibhodi lapho ukulahlekelwa kwesivuno se-BGA kubiza khona.
Nge-oda lamabhodi ayi-100 eline-X-ray engu-100% ku-$12/iphaneli kanye namabhodi/iphaneli angu-4: $300 iyonke, noma $3/ibhodi. Nge-oda lamabhodi ayi-1,000 ngencazelo efanayo: $3/ibhodi efanayo — izindleko ze-X-ray zilinganiswa ngokulandelana ngoba izindleko zephaneli ngayinye zizinzile.
4.3 Ukuhlolwa Kokuvinjelwa Okulawulwayo
Ibhodi ngalinye le-impedance elilawulwayo kufanele lithunyelwe nedatha yekhuphoni ye-TDR. Izindleko: $45–$120 ngenqwaba yokukhiqiza yokwenza amakhuphoni kanye nokulinganisa i-TDR (hhayi ngebhodi ngalinye — kuyindleko yezinga elikhulu). Kumabhodi ayi-100/inqwaba: $0.45–$1.20/ibhodi. Kumabhodi ayi-500/inqwaba: $0.09–$0.24/ibhodi. Ukucela isitifiketi sokupasa/sokwehluleka esikhundleni sedatha ye-TDR eluhlaza akugcini lutho ekukhiqizeni — ukuhlolwa kuyafana — kodwa kuqeda ikhono lakho lokuqinisekisa ukuthi inhloso ye-impedance ihlangatshezwe ngempela.
5) I-NRE kanye ne-Tooling: Izindleko Zesikhathi Esisodwa Eziphinde Zenzeke Uma Zingaphathwanga
5.1 Ukwenziwa kwe-NRE kwe-HDI Fabrication
| Into ye-NRE | Thayipha I-HDI | Uhlobo lwe-II HDI | Uhlobo lwe-III HDI |
|---|---|---|---|
| Ubunjiniyela be-CAM kanye nokubuyekezwa kwe-DFM | $ 120- $ 200 | $ 180- $ 280 | $ 250- $ 400 |
| Ukusethwa kohlelo lokubhoboza (ngomjikelezo ngamunye we-lamination) | $ 80- $ 150 | $ 150- $ 280 | $ 250- $ 480 |
| Umklamo wekhuphoni le-Impedance kanye nokuqinisekiswa | $ 90- $ 160 | $ 90- $ 160 | $ 90- $ 160 |
| Uhlelo lokubhalisa lwe-X-ray | $ 60- $ 120 | $ 80- $ 160 | $ 100- $ 200 |
| Ukuhlolwa kwesihloko sokuqala kanye nemibhalo | $ 100- $ 180 | $ 140- $ 240 | $ 180- $ 320 |
| Ibanga eliphelele le-NRE | $ 450- $ 810 | $ 640- $ 1,120 | $ 870- $ 1,560 |
5.2 Umbuzo Wokugcina Amathuluzi
Amafektri amaningi agcina amathuluzi izinyanga ezingu-12-24 mahhala. Ngemva kwalokho, amathuluzi ayahlanzwa noma agcinwe ngemali yokugcina engu-$30–$80 ngenyanga. Uma amathuluzi ehlanzwa futhi ubeka i-oda elisha, yonke i-NRE iyakhokhiswa futhi. Kumadizayini anemijikelezo yoku-oda kabusha yezinyanga ezingu-12+, ukukhokha imali yokugcina ($360–$960 ngonyaka) cishe kushibhile njalo kune-NRE ephindaphindwayo. Njalo cacisa inqubomgomo yokugcina amathuluzi ngaphambi kokufaka i-oda lokuqala, hhayi ngemva kwelesibili.
5.3 Ukubuyekezwa kwe-DFM njengoMshuwalense we-NRE
Ifektri eyenza ukubuyekezwa okuphelele kwe-DFM ngaphambi kokuba kuqalwe ukwenziwa ivimbela isimo se-NRE esibiza kakhulu: impendulo ephelele. (bheka inqubo yokubuyekezwa kwe-DFM ) Ukubuyekezwa kwe-DFM emafektri adumile e-HDI akubizi lutho - kufakiwe ku-NRE. Okuhlukahlukayo yikhwalithi nokuphelela kokubuyekezwa. Buza ngokuqondile: ingabe ukuhlolwa kwe-DFM kufaka phakathi ukufaneleka kwe-via-in-pad, amathuba okuguqulwa okuhlanganisiwe, kanye nokuqinisekiswa kwe-impedance stackup? Lezi zinto ezintathu zibamba u-80% wezinkinga ze-HDI DFM ezifanele impendulo.
6) Ngezinqumo Zokwakha Nokuklama Ezilawula Ngokuqondile Izindleko
6.1 Isinqumo Esihlanganisiwe vs. Esihlanganisiwe
Lolu khetho olulodwa lokuklama lunomthelela omkhulu kakhulu wezindleko ngebhodi ngalinye kunanoma yisiphi isinqumo se-HDI ngaphandle kokukhetha uhlobo lwe-HDI:
- Ama-microvia ahlanganisiwe: I-Via ku-L1–L2 ibekwe ngqo ku-via ku-L2–L3. Ivumela ukuminyana okuphezulu kakhulu komzila. Idinga ngokugcwalisa kanye nokuhlelwa phakathi kwemijikelezo ye-lamination. Isengezo sezindleko: $0.05–$0.15/ngokugcwalisa + $1.50–$5.00/iphaneli yokuhlelwa.
- Ama-microvia axakile: I-Via ku-L1–L2 incishiswe okungenani ngo-0.25mm kusukela ku-via ku-L2–L3. Idinga indawo yomzila engu-5–8% eyengeziwe. Izindleko zokugcwalisa noma zokuhlelwa azikho. Ngomklamo we-500-via, ukonga kungu-$25–$75/ibhodi.
Inhlawulo yendawo yokuqondisa ngokujikijela ingokoqobo kodwa iyalawuleka emabhodini angekho emikhawulweni yokuminyana ngokuphelele. Icala lezezimali lokujikijela linamandla kakhulu ngaphandle kwasemiklamo ye-HDI exinene kakhulu.
6.2 I-Via-in-Pad: Uma Kudingeka Futhi Kubiza Kangakanani
I-Via-in-pad (VIP) iyadingeka kuma-pitch e-BGA angu-0.30–0.35mm futhi ngokuvamile angu-0.40mm anenani eliphezulu le-I/O. Imiphumela yezindleko:
- Ukugcwaliswa kwethusi: $0.30–$0.70/nge
- Ukufakwa kwesivalo ukuze kube bushelelezi: kufakiwe enqubweni yokugcwalisa
- Ukuqinisekiswa okwengeziwe kwe-X-ray: $3–$8/iphaneli
- Ukwabiwa kokulahlekelwa yinzuzo yokuhlanganisa (i-VIP yandisa ingozi yokungabi nalutho kwe-BGA ngo-2–4%): $0.50–$2.00/ibhodi
Lapho iphimbo livumela ithambo lenja ngokusebenzisa i-routing (ngokusebenzisa i-offset engu-0.20–0.30mm ngaphandle kwephedi ye-BGA), lisebenzise. Ithambo lenja lisusa izidingo zokugcwalisa, longa u-$0.25–$0.60/ngokusebenzisa, futhi linciphisa ingozi yokuhlanganisa. Ku-200-via BGA: $50–$120/ngokusebenzisa ibhodi ngaphandle kokushintshana kokusebenza kukagesi.
6.3 Ukuthuthukiswa Kokubalwa Kwezingqimba: Lapho i-HDI Inciphisa Izindleko Eziphelele
I-HDI akuyona njalo inketho ebiza kakhulu uma kucatshangelwa izindleko zesistimu iyonke. Ibhodi elijwayelekile elinezingqimba eziyi-10 lingashintshwa yi-HDI yoHlobo II enezingqimba eziyi-6:
- Izinga elijwayelekile elinezingqimba eziyi-10: $38/ibhodi (izingcezu eziyi-100)
- I-HDI yohlobo lwesibili enezingqimba ezi-6: $62/ibhodi — kubonakala sengathi ibiza kakhulu
Kodwa uma i-HDI enezingqimba ezi-6 ivumela ukunciphisa usayizi webhodi ngo-25%: izindleko ezisebenzayo ezijwayelekile endaweni = $62 × 0.75 = $46.50/ibhodi, kanye nokonga okuvalekile kanye nomkhiqizo kusukela endaweni encane. Emananini okukhiqiza lapho ukunciphisa usayizi womkhiqizo kunenani lemakethe, i-HDI ivame ukunciphisa izindleko zomkhiqizo wonke naphezu kwentengo ephezulu ngebhodi ngalinye. Ukuhlola izindleko ze-PCB ezifihliwe ngaphandle kokubala inani eliphansi kuwukuhlaziywa okungaphelele.
7) Izimpumputhe Ezingabizi Kakhulu Ezingcwatshwe Ngokwenziwa Kwe-PCB Kwase-Highleap
7.1 Ukuhlaziywa Kwezindleko Okusobala Kuyo Yonke Isilinganiso
Yonke ikhotheshini ye-Highleap HDI ihlukaniswa: ukwenziwa kwesisekelo (kuhlukaniswe ngesinyathelo senqubo), i-NRE (ehlelwe ngohlobo olunenqubomgomo yokugcina eshiwo), indlela yokuhlola kanye nezindleko, isimo sekhuphoni le-impedance elilawulwayo, kanye nencazelo yokuhlola i-X-ray. Uyabona kahle ukuthi ukhokhela ini nokuthi yini efakiwe uma kuqhathaniswa nokuthi yini engeziwe ongayikhetha.
7.2 Ukubuyekezwa kwe-DFM Okuvimbela Ukusabela Okusheshayo
Isibuyekezo sethu se-HDI DFM sihlanganisa izinto ezinhlanu ezivame ukuba nesibopho sokufihlwa okungabonakali ngokweqisa kwezindleko ze-PCB: amathuba okuguqulwa okuhlanganisiwe (ngokulinganiswa komthelela wendawo yomzila), ukuhlolwa kwesidingo se-via-in-pad (izindlela zokukhetha i-dog-bone ezitholakala lapho i-pitch ivumela khona), ukuhlaziywa kokunciphisa uhlobo lwe-HDI (ingabe uhlobo lwesibili lungatholakala ngenqubo yohlobo lwe-I?), ukuqinisekiswa kwe-impedance stackup ngokumelene nomgomo wakho ngaphambi kokuba kuqale ukwenziwa, kanye nokuhlolwa kokusetshenziswa kwephaneli (izinguquko zobukhulu bebhodi ezithuthukisa ukusetshenziswa ngo-10%+ ziphawulwe ngokonga izindleko okulinganiselwe). Lokhu kubuyekezwa kufakiwe mahhala kuwo wonke umklamo omusha.
7.3 Intengo Yevolumu Nokugcinwa Kwamathuluzi Omjikelezo Wokuphila
I-Highleap igcina amathuluzi izinyanga ezingu-24 ezijwayelekile (izinyanga ezingu-48 zama-akhawunti evolumu) ngaphandle kwenkokhelo yokugcina. Uku-oda kabusha ngaphakathi kwesikhathi sokugcina akuna-NRE eyi-zero. Kumadizayini anemijikelezo yokukhiqiza yezinyanga ezingu-6-18, le nqubomgomo yokugcina yodwa isindisa u-$600-$1,800 ngomjikelezo ngamunye woku-oda kabusha.
7.4 Ukwehliswa Kwezindleko Ngokusebenzisa Isiyalo Senzuzo
Isivuno sethu se-Type I HDI sihlala sisebenza ngo-96–98%. I-Type III HDI isebenza ngo-90–94% — iphakeme kunesilinganiso semboni esingu-85–92% — ngenxa yamasango e-AOI aphakathi kwemijikelezo abamba izinkinga ze-lamination kanye nokubhalisa ngaphambi kokuqala komjikelezo olandelayo kunokuba kube sesivivinyweni sokugcina. Isivuno esiphezulu sisho izindleko ezimbalwa zokufaka esikhundleni ezifihliwe ezifakwe emananini akho kanye nokuphazamiseka okuncane kweshejuli okuvela emicimbini yokulethwa okufushane.
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