Indlela Yokunciphisa Ukungcwatshwa Kwakho Okungaboni Nge-PCB Lead Time

Isigaba esincane sebhodi elingenalutho elinezingqimba eziningi esibonisa ama-microvia ahlanganisiwe kanye nomongo, okubonisa izici ezithonya ukufihlwa okungaboni ngesikhathi sokuhola kwe-PCB kanye nobunzima bokukhiqiza.

Isikhathi sokuhola esifihliwe nge-PCB sinqunywa yinani lemijikelezo yokulahla elandelanayo ekwakhiweni kwe-HDI: Uhlobo I HDI (1+N+1) ludinga izinsuku zebhizinisi eziyi-10-14 ezijwayelekile; Uhlobo II ludinga izinsuku zebhizinisi eziyi-14-18; Uhlobo III olune-vias ezifihliwe enkabeni yangaphakathi ludinga izinsuku zebhizinisi eziyi-18-25. (bheka inqubo yokulahla elandelanayo ku-HDI ) Lezi zikhathi zisebenza emabhodini enziwe ngezinto ezigcwele emafektri anolwazi lwe-HDI. Umjikelezo ngamunye wokulahla uketshezi unezela okungenani amahora angama-24-48 wesikhathi senqubo esingacindezelwa - ukucindezela ukwelapha (amahora angu-8-12), ukupholisa (amahora angu-3-5), ukuhlolwa phakathi kwemijikelezo, ukusethwa kokubhoboza nge-laser, kanye nokufaka iplati - okungekho mali yokusheshisa engayiqeda. (bheka isithombe se-laser ngqo kanye nokubhoboza ) Ukuqonda ukuthi isikhathi siya kuphi esigabeni ngasinye, nokuthi yiziphi izakhi ezingacindezelwa uma kuqhathaniswa nokuthi yiziphi ezivinjelwe ngokomzimba, yikho okuhlukanisa amashejuli ephrojekthi ye-HDI angokoqobo kulawo ahlulekayo ngesikhathi sokusebenza kohlelo.

Thola Isilinganiso Sesikhathi Sokulethwa Ngesiqinisekiso Sokulethwa


1) Ukungcwatshwa Kwezimpumputhe Nge-PCB Isikhathi Sokuhola: Izilinganiso Ezijwayelekile Ngohlobo lwe-HDI

1.1 Izikhathi Ezijwayelekile Zokuhola Embonini Enekhono Le-HDI

Uhlobo lwe-HDI Ukucushwa Imijikelezo Yokucwilisa Isikhathi Esijwayelekile Sokuhola Okuncane Okusheshayo Okuncane Kakhulu Kokushesha
Uhlobo I 1+N+1 2 Izinsuku zebhizinisi ze-10-14 Izinsuku zebhizinisi ze-7 Izinsuku ezi-5 (Uhlobo I kuphela)
Uhlobo II 2+N+2 3 Izinsuku zebhizinisi ze-14-18 Izinsuku zebhizinisi ze-10 Akunakwenzeka
Uhlobo III Umongo ongcwatshwe + ongaphandle ongaboni 4-6 Izinsuku zebhizinisi ze-18-25 Izinsuku zebhizinisi ze-14 Akunakwenzeka
I-HDI yanoma iyiphi ingqimba Ama-microvia ahlanganisiwe wonke ama-layers 5-8 Izinsuku zebhizinisi ze-25-35 Izinsuku zebhizinisi ze-18 Akunakwenzeka

Lezi zikhathi zicabanga ukuthi: izinto ezigciniwe, amafayela e-Gerber ahlanzwa yi-DFM, akukho ukubambezeleka kokusetha amathuluzi (uku-oda kabusha ngamathuluzi agciniwe), kanye nokulayisha okujwayelekile komugqa wokukhiqiza. Noma yikuphi ukuphambuka kulezi zici kunezela ezikhathini ezingenhla.

1.2 Ukuqhathaniswa Nesikhathi Esijwayelekile Sokuhola se-PCB

I-PCB ejwayelekile enezingqimba eziyi-10 (ayikho i-HDI, i-vias edlula imbobo kuphela) ithatha izinsuku zebhizinisi eziyi-8-12 ezijwayelekile. (bheka ukuhlaziywa kwezindleko ze-HDI ezinezingqimba eziyi-10 ) Uhlobo I HDI olunenani elifanayo lezingqimba luthatha izinsuku eziyi-10-14 - umehluko wezinsuku ezi-2-3 kuphela. Isikhathi esengeziwe ukuhlolwa kwe-inter-cycle kanye nokusethwa kokubhoboza nge-laser ngemuva kwe-external buildup lamination. Ezinhlelweni eziningi, le delta yezinsuku ezi-2-3 iyamukeleka uma kubhekwa ubuningi bomzila kanye nezinzuzo zosayizi webhodi ze-Type I HDI.

I-Hlobo III HDI ezinsukwini ezingu-18-25 ide ngo-1.8-2.2 × kunesikhathi esijwayelekile sokuhola se-PCB. Umehluko imijikelezo eminingi ye-lamination yokumbozwa ngokucubungula, ngayinye idinga uchungechunge oluphelele lwe-cure-cool-inspect-drill-plate. Lokhu akukhona ukungasebenzi kahle kwefektri - yisikhathi esincane esibonakalayo senqubo efanele yokwenza i-Hlobo III.

1.3 Izici Zokuguquguquka Kokulethwa Ngesikhathi

Izibopho zesikhathi sokuhola zingancipha ngenxa:

  • Ukwehluleka kokukhiqiza i-lamination: Uma umjikelezo we-lamination udala iphutha lokuhlukanisa noma lokubhalisa, iphaneli lingasuswa bese umjikelezo uphindaphindwa. Lokhu kunezela izinsuku zebhizinisi ezi-1-2 ngesigameko ngasinye. Amafektri anolwazi anokulawula izinqubo athola izinkinga ekuhlolweni phakathi kwemijikelezo kunokuhlolwa kokugcina.
  • Impikiswano yomugqa wokubhoboza nge-laser: Imishini yokubhola i-CO₂ kanye ne-UV laser isebenza imisebenzi eminingi. Ukulibaziseka komugqa wamahora angu-4-12 ngesikhathi sokukhiqiza okuphezulu kuvamile. Ukubeka umugqa obalulekile kuma-oda okusheshisa kubiza i-premium engu-25-40% futhi kuhambisa umsebenzi wakho phambili komugqa we-laser.
  • Ukuntuleka kwezinto ezibonakalayo: Ngisho nezinto ezigciniwe zingaphela phakathi nokukhiqiza uma ama-oda amaningi amakhulu ephuma ngesikhathi esisodwa. Amafektri anezinhlelo zokubhukha izinto angaqinisekisa ukutholakala lapho kufakwa ama-oda; amanye awakwazi.

2) Kungani i-Sequential Lamination idala izitezi zesikhathi ezingacindezeleki

2.1 Isisekelo Esibonakalayo Sesikhathi Sokuhola se-HDI

Ukufakwa kwe-lamination okulandelanayo — lapho ungqimba ngalunye lokwakheka lufakwa khona i-laminate, lubhobozwe, futhi lubekwe ngokuzimela ngaphambi kokuqala okulandelayo — yilokho okuvumela ama-vias angabonwa futhi angcwatshwe. Futhi yilokho okudala indawo yesikhathi sokuhola engaphulwa yimali yokusheshisa.

Umjikelezo ngamunye we-lamination uqukethe:

  • Ukuhlanganiswa kwe-stack kanye nokulayisha kwe-press: Amahora angu-1-2. Manual noma okuzenzakalelayo; kungenziwa ngokulinganisa nokuhlolwa kwangaphambilini.
  • Cindezela irempu ukuze ulungise izinga lokushisa (175–185°C): Imizuzu engama-60–90. Ayikwazi ukusheshiswa ngaphandle kwengozi yokushisa ebangela ukuhlukana.
  • Ukwelapha kuhlale ekushiseni: Imizuzu engama-90–180. Lesi yisikhathi sokusabela kwe-resin cross-linking. Ukuhlala okufushane kukhiqiza ukuphulukiswa okungaphelele, okuholela ekuhlukaniseni ukusebenza. Akukwazi ukucindezelwa.
  • Ukupholisa okulawulwayo: Amahora angu-3-5 ngesivinini esilawulwayo (2–4°C/ngomzuzu). Ukupholisa okusheshayo kubangela ukushaqeka kokushisa kanye nokuphambuka okuvela kumehluko we-CTE phakathi kwethusi ne-laminate. Akukwazi ukusheshiswa.
  • Ukuhlolwa kwephaneli kanye nokuhlolwa kokubhaliswa kwe-X-ray: Ihora eli-1–2 ngesabelo ngasinye.
  • Ukusethwa kanye nokucutshungulwa kwe-laser drill: Amahora angu-4-8 kufaka phakathi ukulinganisa okubonakalayo kanye nokuqinisekiswa kohlelo lokubhoboza.
  • Ithusi elingenama-electro kanye ne-electroplating: Amahora angu-6-10.

Isikhathi esincane somjikelezo: cishe amahora angu-18-28 ngomjikelezo ngamunye we-lamination. Kwibhodi yohlobo I (imijikelezo emi-2): amahora angu-36-56 esikhathi somjikelezo wodwa, ngaphambi kokuba kufakwe noma yiziphi izinyathelo ezijwayelekile zokucubungula i-PCB (ukuthwebula izithombe zesendlalelo sangaphandle, imaski yokubopha, ukuqeda ubuso, ukuhlolwa).

2.2 Lokhu Kusho Ukuthini Ngokuhlela Ishejuli

Umphumela osebenzayo: Amabhodi e-Hlobo III HDI anemijikelezo emi-5 ye-lamination anesikhathi esincane samahora angama-90-140 somjikelezo we-lamination kuphela. Engeza ukulungiswa kwangaphambi kwe-lamination (ukuthwebula izithombe zesendlalelo sangaphakathi, i-AOI) kanye nokucutshungulwa kwangemva kwe-lamination (izendlalelo zangaphandle, ukuqeda, ukuhlolwa): isikhathi esincane esiphelele sidlula amahora angama-200 — cishe izinsuku ezingama-25 zokusebenza efektri eqhuba amashifu amahora ayi-8. Ifektri ebiza isikhathi sokuhola se-Hlobo III HDI sezinsuku eziyi-10 isebenzisa amashifu amaningi amahora angama-24 ngosuku, izinsuku eziyi-7 ngesonto (okungavamile kwi-HDI eyinkimbinkimbi), isebenzisa inqubo elula engase ibeke engcupheni ikhwalithi, noma ihlanekezele ukuhlukaniswa kohlobo lwe-HDI.

(bheka iziqondiso zokuklama ze-HDI PCB )

2.3 Izinyathelo Zenqubo Ezingacindezelwa Nezingacindezelwa

Isinyathelo Sokucubungula Isikhathi Esivamile Kungacindezelwa? Isikhathi Esisheshisiwe
Ukubuyekezwa kwe-CAM nokukhululwa kwemisebenzi Amahora we-4-8 Yebo — umugqa obalulekile Amahora we-2-4
Ukuthwebula izithombe nokuqopha ungqimba lwangaphakathi Amahora we-8-16 Ukuhlela amashifu ngokwengxenye — ingxenye Amahora we-6-10
Irempu yokucindezela i-lamination yokwelapha izinga lokushisa 60-90 min Cha - ifiziksi 60-90 min
Ukwelashwa kwe-lamination 90-180 min Cha — ikhemistri 90-180 min
Ukuphola (ngomjikelezo ngamunye) Amahora we-3-5 Cha — ingozi yokucindezeleka kokushisa Amahora we-3-5
Ukusethwa kanye nokucutshungulwa kwe-laser drill Amahora we-6-12 Yebo — ukufinyelela komshini okubalulekile Amahora we-2-6
Ukubeka iplati (okungenawo ugesi + okwenziwa ngogesi) Amahora we-10-18 Ingxenye — umthamo wokugeza Amahora we-6-12
Ukuthwebula izithombe zesendlalelo sangaphandle kanye nemaski yokusongelwa Amahora we-8-16 Yebo — ukuhlela okubalulekile Amahora we-4-8
Ukuqeda kobuso (ENIG) Amahora we-6-10 Ngokwengxenye Amahora we-4-8
Ukuhlolwa kukagesi (i-probe endizayo) Amahora we-4-8 Yebo — ukuhlela okubalulekile Amahora we-2-4

Isikhathi esiphelele esicindezelwayo ebhodini le-Type I HDI: amahora angu-8-14. Yingakho ukusheshisa kunciphisa isikhathi sokuhola ngezinsuku ezingu-3-5 ubuningi — hhayi ngezinsuku ezingu-10, kungakhathaliseki ukuthi imali ikhokhwe.


3) Isikhathi Sokuhola Ngokwe-HDI Uhlobo: Izikhathi Zenqubo Nezingqinamba

3.1 Uhlobo I HDI: Isisekelo Sezinhlelo Eziningi ze-HDI

Isikhathi senqubo yohlobo I HDI (1+N+1) ezinsukwini eziyi-10–14 esikhathini esijwayelekile sokuhola:

  • Usuku 0-1: Ukubuyekezwa kwe-CAM, ukuhlolwa kwe-DFM, ukukhishwa komsebenzi. Amafayela e-Gerber abuyekeziwe, imigomo ye-impedance iqinisekisiwe, kukhiqizwe uhlelo lwe-lamination.
  • Usuku 1-2: Ukwenziwa kwesendlalelo sangaphakathi — ukuthwebula izithombe, ukuqopha, i-AOI. I-core laminate icutshungulwe ibe yizingqimba zethusi zangaphakathi eziqediwe.
  • Usuku 2-4: Umjikelezo wokuqala we-lamination — i-core + prepreg + i-outer copper foil. Umjikelezo we-press (amahora angu-8-12), i-cool-down (amahora angu-3-5), ukulinganisa ukujiya kanye nokuhlola.
  • Usuku 4-6: Ukubhoboza nge-laser kwama-vias angaboni (izingqimba zangaphandle eziqongelelayo), ukuhlolwa kokubhoboza nge-laser, i-desmear kanye nokufakwa kwethusi okungena-electro.
  • Usuku 6-8: Ukufaka i-electroplating (ukungaboni nge-barrel copper kuya ku-spec), umjikelezo wesibili we-lamination wokwakheka kwangaphandle uma Uhlobo I lunesakhiwo esihlukile sokwakheka, noma luqonde ngqo ekucutshungulweni kwengqimba yangaphandle.
  • Usuku 8-11: Ukuthwebula izithombe zesendlalelo sangaphandle, ukuqopha, ukufaka imaski yokwemboza kanye nokwelapha, ukuqeda ubuso be-ENIG.
  • Usuku 11-13: Ukuhlolwa kukagesi (i-probe noma i-fixture endizayo), ukuhlolwa kwe-X-ray, ukuhlolwa kokugcina kokukhanya, ukupakishwa.
  • Usuku 13-14: Ukulungiselela nokuthumela ukuthunyelwa.

3.2 Uhlobo II lwe-HDI: Isinyathelo Esiyinkimbinkimbi

Uhlobo II lunezela umjikelezo owodwa we-lamination ohlangothini ngalunye (noma isamba ezimbili ze-symmetric 2+N+2). Umjikelezo owengeziwe ungena phakathi kwe-blind yokuqala ngesendlalelo kanye nesesibili:

  • Ngemva kokuhlanganiswa kokuqala kwe-lamination kanye nokubhoboza nge-laser (Izinsuku 2-6 ngenhla): i-prepreg yesibili kanye ne-outer copper lamination (okunye ukupholisa amahora angu-8-12 + amahora angu-3-5 okupholile), i-laser pass yesibili
  • Ukwengezwa okuhlanzekile: Uchungechunge olulodwa oluphelele lwe-lamination-drill-plate = izinsuku zebhizinisi ezengeziwe ezingu-3–5
  • Isiyonke: Izinsuku zebhizinisi eziyi-14-18 ezijwayelekile

Inkinga ngesikhathi sokuhola soHlobo II ukuxhomekeka okulandelanayo: i-laser drill pass yesibili ayikwazi ukuqala kuze kube yilapho i-blind via layer yokuqala ibekwe ku-braid through ubukhulu obuncane bethusi futhi i-lamination yesibili isiphelile ngokuphelele. Akukho parallelization etholakalayo.

3.3 Uhlobo lwe-III HDI: Ama-Multiple Feed Via Cycles

Uhlobo lwesithathu lunezela ukungcwatshwa ngokucubungula enkabeni ngaphambi kokuba kusetshenziswe izendlalelo zangaphandle zokwakheka. Ipheya ngalinye elingcwatshwe ngesendlalelo enkabeni lidinga:

  • Ukubhoboza okuyinhloko (okwenziwa ngomshini, okumbozwe ngemigodi)
  • Ukufakwa kwe-PTH kokumbozwa ngemigqomo
  • Ukuhlela amaphethini angaphakathi (izendlalelo zangaphakathi eziseduze ne-vias ezingcwatshwe zithathwe izithombe futhi zaqoshwa)
  • Omunye umjikelezo we-lamination wokufaka ama-via angcwatshwe

Ngemijikelezo emibili egqitshwe ngokusebenzisa ungqimba: imijikelezo emibili eyengeziwe ye-lamination ngaphambi kokuba kuqale ukwakheka kwangaphandle. Imijikelezo ephelele ye-lamination: 2 (ukwakheka kwangaphandle) + 2 (ama-core buried vias) = ​​imijikelezo emi-4. Kohlobo lwesithathu oluyinkimbinkimbi olunemijikelezo engu-3-4 egqitshwe ngokusebenzisa ungqimba: imijikelezo engu-5-6 iyonke, isikhathi sokuhola sezinsuku ezingu-18-25 zebhizinisi.

3.4 Kungani Isikhathi Sakho Sokukhokha Esicashuniwe Singase Sibe Side Kunalezi Zimpawu Zokulinganisa

Izimo eziningana zibangela ukuthi izikhathi zangempela zokuhola zidlule lezi zilinganiso:

  • Izinto ezingagcwalisiwe: Kufaka izinsuku ezi-5-15 zokuthenga ngaphambi kokuba kuqale ukukhiqiza
  • Ukulayisha umugqa: Ifektri enamandla inezela izinsuku ezingu-2-5 zokulinda isikhathi sokucindezela kanye nesikhathi sokubhoboza nge-laser
  • Imibuzo yobunjiniyela: Izinkinga ze-DFM kumafayela athunyelwe zengeza izinsuku ezingu-1-3 zokubuyela nokubuyela ngaphambi kokukhululwa emsebenzini
  • Ukuphinda kufakwe i-lamination: Umjikelezo we-lamination ohlulekile unezela izinsuku ezingu-1-2 zokucindezela kabusha noma ukususa amaphaneli nokuqala kabusha
  • Class 3 ukuhlola: Ingeza izinsuku ezingu-1-2 zokuhlaziywa kwezingxenye ezihlukene, ukubuyekezwa kwezingxenye ezincane, futhi yandiswa ukuhlolwa kukagesi

I-lamination elandelanayo ye-HDI PCB ekhombisa ukungaboni ngemijikelezo yokubhoboza kanye nepuleti enquma isikhathi sokuhola
Izakhiwo eziyinkimbinkimbi njenge-stacked microvias zidinga imijikelezo eminingi elandelanayo ye-lamination, okuyisici esiyinhloko esinquma ukumbozwa kwakho okungaboni ngesikhathi sokuhola se-PCB.

4) Ukutholakala Kwezinto Ezibalulekile: Isikhathi Esikhulu Kakhulu Sokuhola Esiguquguqukayo

4.1 Izinto Ezigcwele Uma Ziqhathaniswa Nezingagcwalisiwe

Ukutholakala kwezinto ezibonakalayo kunquma ukuthi ukwenziwa kuqala ngosuku okukhishwa ngalo i-oda noma ngemva kwezinsuku ezi-5-15:

Material Isimo stock Umthelela Wesikhathi Esiholayo
I-FR-4 ejwayelekile (0.8–3.2mm, Tg 135°C) Ihlala igcwele Akukho zinsuku ezengeziwe
I-High-Tg FR-4 (Tg 150–170°C, ubukhulu obuvamile) Ngokuvamile kugcwele Izinsuku eziyi-0-2
I-FR-4 engena-Halogen (IEC 61249-2-21) Ngokuvamile kugcinwe ezicini ezivamile Izinsuku eziyi-0-5
Panasonic I-Megtron 6 (ubukhulu obujwayelekile) Kuthengiswa kochwepheshe Izinsuku ezingu-0–3 (kusuka kubahlinzeki abagcwele)
I-Megtron 6 (ukujiya okungejwayelekile noma isisindo sangaphambi kokulungiswa) Akugciniwe Izinsuku eziyi-7-14
i-laminate ekhethekile ephansi yokulahlekelwa (ubukhulu obujwayelekile) Isitokwe esilinganiselwe Izinsuku eziyi-3-10
i-laminate ephansi esuselwa ku-PTFE Akugciniwe Izinsuku eziyi-10-20
Isola I-Tera MT40 Iningi lamafektri alinawo amasheya Izinsuku eziyi-10-18

4.2 Ukuthunyelwa Kwezinto Zokusebenza Ukuze Kuqedwe Isikhathi Sokukhokha

Kuzinhlelo ze-HDI ezinama-oda aphindaphindayo kanye nezidingo zezinto ezikhethekile, izinto ezithunyelwa ngamakhasimende ziyisu eliphumelela kakhulu lokunciphisa isikhathi sokukhokha esitholakalayo. Ikhasimende lithenga futhi lithumele izinto efektri kusenesikhathi. Ifektri iyigcina ngokumelene nama-oda esikhathi esizayo. Umthelela wesikhathi sokukhokha wezinto: zero. Inzuzo eyengeziwe: izindleko zezinto zingase zibe phansi ngokuthenga ivolumu eqondile kune-markup yasefektri ekuthengweni.

Ukuthunyelwa kudinga: isivumelwano ngomthwalo wemfanelo wokugcina kanye nomshuwalense, inani elincane lezinto ezibekwe ngonyaka (ngokuvamile amaphaneli ayi-10-20 ngonyaka ukuze kuqinisekiswe izindleko zokuphatha), kanye nenqubo ecacile yokulandelela izinto (izinombolo zezindawo ezilandelwayo ngokusebenza kokukhiqiza ukuze kuphindwe ukuvinjelwa okulawulwayo).

4.3 Izinqubo Zokufaka Izinto Ezintsha

Uma izinto ezishiwo zingatholakali futhi isikhathi sokuhola sibalulekile, ukushintsha izinto ezifanelekile kungaqeda ukubambezeleka kokuthengwa. Ithimba lobunjiniyela lefektri kufanele liphakamise ukushintshana ngemibhalo yokulingana kagesi. Ukushintshana okuvamile okuvunyelwe:

  • I-Megtron 6 → Isola I-Tera MT40 (i-Df efanayo ku-10 GHz, i-Dk ehlukile — idinga ukubalwa kabusha kwe-impedance)
  • i-laminate ekhethekile ephansi yokulahlekelwa → i-Taconic RF-35 (vala izakhiwo zikagesi, qinisekisa ukuthi i-Dk ifanelana nemvamisa yakho)
  • Ukufakwa esikhundleni komkhiqizo we-High-Tg FR-4 (Shengyi S1000-2M, Panasonic R-1566W, Isola 370HR — konke kuyafana nezinhlelo zokusebenza eziningi)

Njalo qinisekisa ukuthi okushintshiwe kuyahlangabezana nezidingo zemvamisa, ukulahlekelwa, kanye ne-Tg yomklamo wakho ngaphambi kokugunyaza. Ukushintshana ngaphandle kokuqinisekiswa kuwumthombo ovamile wokwehluleka kwensimu kumiklamo ezwela ubuqotho besignali.


5) Izinqumo Zokuklama Ezinciphisa Isikhathi Sokuhola Ngaphandle Kokusheshisa

5.1 Ukunciphisa Uhlobo lwe-HDI

Ukunciphisa isikhathi sokuhola okunomthelela omkhulu: ukuqinisekisa ukuthi umklamo wakho udinga ngempela Uhlobo III ngaphambi kokuwucacisa. Ibhodi yohlobo III ithatha izinsuku ezingu-18-25; ibhodi yohlobo II ithatha izinsuku ezingu-14-18; ibhodi yohlobo I ithatha izinsuku ezingu-10-14. Ukonga isikhathi sokuhola kusukela ekuncishisweni kohlobo III→Uhlobo II→Uhlobo I kuyizinsuku zebhizinisi ezingu-4-11 ngesinyathelo ngasinye.

Umbuzo okufanele uwuphendule: ingabe i-fanout yakho ye-BGA idinga ama-via afihliwe kuma-core angaphakathi (Uhlobo III), noma ingabe ingafinyelelwa ngama-via angaphandle angaboni kahle anezinga ezimbili (Uhlobo II), noma ngama-via angaphandle angaboni kahle anezinga elilodwa (Uhlobo I)? Lo mbuzo uphendulwa kangcono ngesikhathi sokubuyekezwa kwe-DFM, hhayi ngemva kokuzibophezela ekuqoqweni. (bheka uhlu lokuhlola lwe-DFM lwamabhodi e-HDI ) Umklamo we-PCB we-Highleap kanye nensizakalo ye-DFM ihlola ukungenzeka kokunciphisa uhlobo lwe-HDI kumadizayini athunyelwe.

5.2 Okubekwe Ku-Staggered-to-Staggered Ngokuguqulwa

Ama-microvia ahlanganisiwe adinga ngokugcwalisa (ukujova kwe-resin ku-via barrel) kanye nokuhlelwa (ukulinganisa ubuso ngomshini noma ngamakhemikhali) phakathi kwemijikelezo yokwakheka. Lokhu kucubungula phakathi kwemijikelezo kunezela amahora angu-8-16 ngesendlalelo ngasinye esihlanganisiwe. Ukuguqula kube ama-microvia ahlanganisiwe (okungenani okungenani u-0.25mm phakathi kokuguqulwa kwesendlalelo) kuqeda ukugcwalisa kanye nokuhlelwa ngokuphelele, konga izinsuku zebhizinisi eziyi-1-2 ngomjikelezo ngamunye wokwakheka.

Izindleko zendawo yokuqondisa ziyamangaza: indawo eyengeziwe engu-5–8% endaweni ye-fanout ye-BGA. Kumabhodi anendawo yokuqondisa etholakalayo ekhoneni le-BGA, lokhu kushintshana cishe kufanelekile kuwo wonke umuntu kokubili ngesikhathi sokuhola kanye nezinzuzo zezindleko.

5.3 Ukuphelela Kwefayela kanye Nesimo se-DFM

Isici sesikhathi sokuhola esivame ukunganakwa: ikhwalithi yefayela kanye nokuhlanzeka kwe-DFM. Umsebenzi okhishwa ekukhiqizweni ngoSuku 0 uqala ukuncishiswa ngoSuku 1. Umsebenzi onombuzo we-DFM ongaxazululwanga uqala ngoSuku 3-5 ngemuva kokuthi ubunjiniyela buxazululwe. Ngezinhlelo ezineshejuli encane, ukuthumela amafayela aphelele e-DFM - anezincazelo eziqinisekisiwe, ama-impedance target acacisiwe, kanye nefayela lokufundisa eliqinisekisiwe - kuqeda lokhu kubambezeleka ngokuphelele.

Imibuzo ye-DFM ivame ukubangela ukubambezeleka kokubanjwa komsebenzi e-Highleap: i-blind engacacisiwe ngokujula (i-laser drill ayikwazi ukuhleleka ngaphandle kwesendlalelo esiqinisekisiwe), ukushoda kwemininingwane ye-impedance elawulwayo (i-stackup ayikwazi ukuqinisekiswa ngaphandle kobubanzi bokulandelela kanye nokwabiwa kwesendlalelo), kanye namafayela okubhoboza angqubuzanayo (ifayela lokubhoboza elisebenzisa imbobo libonisa ama-vias ukuthi i-Gerber layer stackup ikhombisa njenge-blind). Ukunikeza lezi zinto ezintathu eziphelele ekuthunyelweni kokuqala kususa ukubambezeleka okuvamile kokukhishwa komsebenzi.

5.4 Ukukhethwa Kwekilasi Le-IPC

Ukuhlolwa kwesigaba sesi-3 kwenezela izinsuku zebhizinisi ezi-1-2 uma kuqhathaniswa nesigaba sesi-2 : ukuhlaziywa okunwetshiwe kwesigaba sezihloko zokuqala, i-AOI eqinile iyamukela/yenqaba imikhawulo edinga ukuhlolwa kabusha ngesandla, kanye nokuhlolwa okubanzi kakhulu kukagesi. Ezinhlelweni lapho ukuhlolwa kwesigaba sesi-2 kwanele (iningi lezinhlelo zokusebenza zezentengiselwano nezezimboni), ukucacisa iSigaba sesi-2 kusukela ekuqaleni kugwema iphrimiyamu yesheduli. Ukuthuthukisa kusuka kuSigaba sesi-2 kuya kuSigaba sesi-3 ku-oda lokukhiqiza phakathi nohlelo kunezela kokubili izindleko nesikhathi sokuhola.


6) Indlela Yokuhlela Amashejuli Okukhiqiza e-HDI Ngokunembile

6.1 Ukwakha i-Realistic HDI Schedule Buffer

Ukuze kukhiqizwe okokuqala ngqa idizayini entsha ye-HDI, engeza lawa ma-buffer esikhathini sokuhola esicashuniwe:

  • Ukuqinisekiswa kwezinto: Qinisekisa ukuthi izinto zigciniwe noma ziyathengwa ngaphambi kokuqala iwashi. Engeza isikhathi sokulethwa kwezinto uma zingagciniwe.
  • Isibuyekezo sesihloko sokuqala: Izinsuku zebhizinisi ezi-3-5 zokubuyekezwa kobunjiniyela bangaphakathi kombiko wokuhlolwa kwesihloko sokuqala, imiphumela yokuhlolwa kukagesi, kanye nedatha yesigaba esiphambene ngaphambi kokukhishwa kuze kube sekukhiqizweni okugcwele.
  • Ukuhlolwa okuzayo endaweni yakho: Izinsuku zokusebenza ezi-1-2 zokuhlola ubukhulu, ukuhlolwa kokungcola kwe-ionic (uma kudingeka), kanye nanoma yiziphi izindlela zokufaka eziqondene nohlelo lokusebenza.

Isamba esingokoqobo kusukela ekubekweni kwe-oda kuya kumabhodi atholakalayo emhlanganweni wakho: isikhathi sokuhola esicashuniwe + izinsuku ezingu-4–8 zezinhlelo zesihloko sokuqala.

6.2 Isu Lokuhlanganisa Ama-oda Aphindaphindayo

Ezinhlelweni ze-HDI eziphindaphindayo (ama-oda ekota noma enyanga zonke), ukuphathwa kwesikhathi sokuhola kuthuthuka kakhulu kune-oda lokuqala ngoba:

  • Ukufakwa kwamathuluzi kuyagcinwa — akukho ukulibaziseka kwe-NRE kuma-oda kabusha
  • Izinto zingathunyelwa noma zi-odwe kusengaphambili ukuze kuqedwe isikhathi sokuthola impahla
  • Ukubuyekezwa kwesihloko sokuqala kuqediwe — ukuhlolwa kungenziwa kube lula kusampula ye-IQC kuphela
  • Ifektri ingahlela i-oda lakho ngeminye imisebenzi efana nayo, ngezinye izikhathi ifinyelele ukuhlelwa okungcono kwesikhala kune-oda elikhishwa kanye kuphela.

Izinhlelo ezisebenzayo eziphindaphindayo kufanele zibe nama-oda okuthenga abekwe amasonto ayi-6-8 ngaphambi kosuku lokulethwa oludingekayo lohlobo I, kanye namasonto ayi-8-10 ohlobo II/III, okuvumela isikhathi sokulethwa esijwayelekile ngaphandle kweprimiyamu yokusheshisa. Ukuze uthole amashejuli aphuthumayo adinga ukushintshwa okusheshayo , bheka umhlahlandlela wethu wezinketho zokusheshisa kanye nezinguquko zomklamo ezicindezela isikhathi sokulethwa ngaphansi kwezilinganiso ezijwayelekile.

6.3 Ukubhala phansi izidingo zesikhathi sokuhola ku-Specification

Isikhathi sokulethwa kufanele sibe yisici esibhaliwe sokucacisa, hhayi okulindelwe ngomlomo. Ama-oda okuthenga ezinhlelo ze-HDI kufanele asho: usuku lokuqeda oludingekayo (hhayi nje usuku lokuthunyelwa), ifasitela lokulethwa elamukelekayo (± izinsuku ezi-2 lifanelekile kwi-HDI eyinkimbinkimbi), inqubo yokuphakamisa isexwayiso kusenesikhathi uma ukukhiqizwa kusala ngemuva kwesheduli, kanye nenqubomgomo yokushintsha amabhodi ahluleka ukuhlolwa kukagesi (isikhathi sokulethwa sokufakwa siqinisekisiwe).

Thola Isilinganiso Sesikhathi Sokuhola Somklamo Wakho We-HDI

7) Izimpumputhe Ezibikezelwayo Ezingcwatshwe Nge-PCB Izikhathi Zokuhola Ezivela Ku-Highleap

7.1 I-Standard Lead Times Highleap izibophezele ku

Uhlobo lwe-HDI Isikhathi Esijwayelekile Sokuhola Inketho Yokusheshisa I-Super Rush (Uhlobo I kuphela)
Uhlobo I ngezinto ezigcwele Izinsuku zebhizinisi ze-10-12 Izinsuku zebhizinisi eziyi-7 (+25–40%) Izinsuku zebhizinisi eziyi-5 (+50–70%)
Uhlobo II olunezinto ezigcwele Izinsuku zebhizinisi ze-14-16 Izinsuku zebhizinisi eziyi-10 (+30–45%) Akutholakali
Uhlobo lwesithathu olunezinto ezigcwele Izinsuku zebhizinisi ze-18-22 Izinsuku zebhizinisi eziyi-14 (+35–55%) Akutholakali
Noma yiluphi uhlobo olunezinto ezikhethekile ezingagciniwe Isikhathi sokuhola sezinto ezibonakalayo + ngaphezulu Isikhathi sokuhola sezinto ezibonakalayo + ukwenziwa okusheshayo Isikhathi sokuhola sezinto ezibonakalayo + ukushesha okukhulu (Uhlobo I)

7.2 Uhlelo Lokugcina Izinto Ezibalulekile

I-Highleap ine-FR-4 ejwayelekile, i-FR-4 ene-Tg ephezulu, kanye ne-FR-4 engena-halogen kuzo zonke izinhlobo zobukhulu obujwayelekile njengejwayelekile. Kumakhasimende anevolumu asebenzisa i-Megtron 6, i-I-Tera MT40, noma imindeni ekhethekile ye-laminate elahlekelwa kancane, izinhlelo zokuthumela izinto ezinikezelwe ziyatholakala. Izinto ezithunyelwe ziqeda isikhathi sokuthola izinto ngokuphelele futhi zinikeza ukuhambisana kwe-lot-to-lot Dk ezinhlelweni lapho ukuphindaphindwa kwe-impedance kudinga khona.

7.3 Ukuzibophezela Ekulethweni Kwempahla Ngesikhathi

I-Highleap izibophezela ekulethweni ngesikhathi kanye nesiqinisekiso sokufaka esikhundleni: uma ukukhiqiza kuthunyelwa ezinsukwini ezingaphezu kwezi-2 zebhizinisi ngemuva kosuku olubekiwe, amabhodi okufaka esikhundleni anikezwa mahhala endaweni elandelayo yokukhiqiza etholakalayo. Lesi siqinisekiso sisebenza kuma-oda ajwayelekile nasheshayo. Idatha yokusebenza ngesikhathi yezinhlelo ze-HDI iyatholakala uma iceliwe.

7.4 Ukubuyekezwa kwe-DFM kanye nokuhlolwa kokulungela amafayela

I-oda ngalinye elisha le-Highleap HDI lithola isibuyekezo samahhala se-DFM zingakapheli amahora angama-24 kusukela kuthunyelwe ifayela (amahora angama-48 ohlobo lwesithathu oluyinkimbinkimbi). Isibuyekezo sikhomba zonke izinkinga ezingadala imibuzo yobunjiniyela kanye nokugcinwa kwemisebenzi ngaphambi kokuba i-oda libekwe emgqeni wokukhiqiza. Imisebenzi ethunyelwe ngamafayela aphelele, ahlanzekile e-DFM ngokuvamile iqala ukuncishiswa zingakapheli amahora ama-4 kusukela kuqinisekiswe i-oda — okwandisa ukusetshenziswa kwesikhathi sokuhola esizibophezele.

Izixazululo ze-Highleap PCB kanye ne-PCBA - cela ikhotheshini

Posts Kunconywe

Ungasithola kanjani isilinganiso sama-PCB

Masikwenzele ukuhlaziywa kwe-DFM/DFA futhi sibuyele kuwe ngombiko.

Ungalayisha amafayela akho ngokuphephile ngewebhusayithi yethu.

Sidinga ulwazi olulandelayo ukuze sikunikeze isaphulelo:

    • Gerber, ODB++, noma .pcb, spec.
    • Uhlu lwe-BOM uma udinga ukuhlangana
    • Ubuningi
    • Isikhathi sokushintsha
Ngokungeziwe ekwenziweni kwe-PCB, sinikezela ngohlu olubanzi lwezinsizakalo ze-elekthronikhi, okuhlanganisa i-PCB design, i-PCBA (I-Printed Circuit Board Assembly), kanye nezixazululo ze-turnkey. Kungakhathaliseki ukuthi udinga usizo ngokwenza i-prototyping, ukuqinisekiswa kwedizayini, ukuthola ingxenye, noma ukukhiqizwa ngobuningi, sihlinzeka ngosekelo olusuka ekupheleni ukuze siqinisekise impumelelo yephrojekthi yakho. Ngezinsizakalo ze-PCBA, sicela unikeze i-BOM yakho (I-Bill of Materials) kanye nanoma yimiphi imiyalelo ethile yomhlangano. Siphinde sinikeze ukuhlaziya kwe-DFM/DFA ukuze uthuthukise imiklamo yakho ukuze yenziwe futhi ihlanganiswe, ukuqinisekisa inqubo yokukhiqiza eshelelayo.

    Sitshele Ngephrojekthi Yakho Ye-PCB

    Awekho amafayela okuklama okwamanje? Akunankinga. Yabelana ngalokho okwaziyo, futhi sizolandela uma kudingeka imininingwane eyengeziwe.



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