Indlela Yokuhlola Umkhiqizi we-Isola 370HR PCB

Ibhodi lesekhethi eliqediwe le-Tg ephezulu elikhiqizwe ngumkhiqizi we-PCB we-Isola 370HR ofanelekayo.

Akuwona wonke amafektri e-PCB amukela ama-oda achaza i-Isola 370HR afanele inqubo yawo yokwenza izinto. Noma yimuphi ufektri angathenga i-laminate engu-370HR futhi alungiselele kusuka kubasabalalisi abagunyaziwe be-Isola futhi ayisebenzise ngomjikelezo ojwayelekile wokunyathelisa we-FR-4. Amabhodi aphumayo anesitifiketi sangempela sezinto ze-Isola - kodwa inqubo yokwenza ingase ingalethi ukuthembeka kokushisa kwe-Tg 180°C okudingwa umklamo wakho. Lo mhlahlandlela unikeza izindlela eziyisithupha zokuhlola zokuhlola ukuthi umenzi we-PCB ufanelekile ngempela yini imigqa yakhe yokukhiqiza ukuze icutshungulwe nge-370HR, uchaza ukuhlolwa okukodwa okwembula kakhulu ongakwenza ukude, futhi ubhala phansi izindlela zokwehluleka ezibangelwa ukungasebenzi kahle kokukhiqiza. I-Highleap Electronics iyifektri yokukhiqiza nokuhlanganisa i-PCB eseShayina efanelekile inqubo yayo yokukhiqiza ngqo ye-Isola 370HR - kusukela ekushiseni kuya ekushiseni.

Izindlela Ezintathu Zokwehluleka Ezibangelwa Ukwenziwa Okunganele Kwamahora angu-370

I-Via Barrel Cracking

Uma inqubo yokubeka insimbi efektri ibeka ithusi ngaphansi kobukhulu obuncane be-IPC, amabhodi adlula ekuhlolweni kukagesi okuphumayo kodwa aqhume ngesikhathi sokujikeleza kokushisa ensimini. Lokhu kuwukwehluleka kwenqubo yokukhiqiza — akuyona inkinga yezinto ezingama-370HR.

Ukuhlukaniswa Kwezakhiwo Ezinezingqimba Eziningi

Ithusi elingaphakathi elingcolile noma umjikelezo wokucindezela we-lamination ongaqinisekisiwe ushiya izikhala ezindaweni zokubopha. I-Delamination ivela ngesikhathi sokugeleza kabusha kwe-assembly noma ngemva kokuvezwa kokushisa kwensimu. Kubangelwa ukulungiswa kwendawo yefektri noma umjikelezo wokucindezela — hhayi i-laminate.

Ukuphazamiseka Kwe-Impedance: Uhlobo Lomfanekiso → Ukukhiqizwa

Ifektri ishintsha isitayela sokulungiselela kusuka ku-2116 (uhlobo lwesibonelo) kuya ku-7628 (ukukhiqiza) ngezizathu zezindleko ngaphandle kokukwazisa. Zonke izithiyo zokulawula ukuvimba zishintsha ngo-5–10%. Ukwehluleka kwenqubomgomo yefektri.
Isilinganiso sokufaneleka: Ifektri eqinisekisile ngempela inqubo yayo ye-370HR ingaletha amadokhumenti amathathu zingakapheli amahora angama-24: (1) amapharamitha ayo omjikelezo wokunyathelisa we-370HR — hhayi ikhophi yedatha ye-Isola, (2) isigaba sokuqala esinezilinganiso ze-IPC plating ezivela ekuqalisweni kwakamuva kokukhiqiza kwe-370HR, kanye (3) umbiko we-TDR okhombisa amanani angempela e-impedance alinganisiwe. Ifektri engakwazi ukuhlinzeka ngalokhu ayizange iqinisekise i-370HR njengenqubo yokukhiqiza.

1. Kungani Inqubo Yokukhiqiza Ibaluleke Kakhulu Kunesitifiketi Sezinto Ezibalulekile

I-Isola 370HR iyinto eyenziwe nge-laminate ekhiqizwa yi-Isola Group futhi ithengiswa ngenethiwekhi yabo yokusabalalisa egunyaziwe. Ifektri ye-PCB ithenga le nto futhi iyicubungule — nge-lamination, ukubhoboza, ukuplasta, ukuqopha, kanye nokuqedela ubuso — ebhodini lesekethe eliqediwe. Ukusebenza kwe-Tg 180°C kanye nokusebenza kwe-Z-axis CTE okuphansi kutholakala kuphela uma inqubo yokwenziwa kwefektri ilungiselelwe kahle lolu hlelo oluthile lwe-resin.

Inkinga: amafektri amaningi aphatha i-370HR njengokufaka esikhundleni se- laminate ejwayelekile ye-FR-4 — umjikelezo ofanayo wokucindezela, amapharamitha okubhoboza afanayo, ukulungiswa kwethusi okufanayo. Isitifiketi sezinto ze-Isola ezithunyelwa namabhodi siyiqiniso ngoba izinto ngokwazo ziyiqiniso. Kodwa amabhodi angase angalethi ukuthembeka kwezinga le-370HR ngoba inqubo yefektri ayizange ilungiswe ngokwezidingo ezithile zokulungisa izinto zale nto.

Lesi sikhala asibonakali ekuhlolweni okungenayo. Izindlela zokwehluleka zivela kuphela ensimini:

  • Ngokuqhekeka kwebhareli ngemva kokujikeleza kokushisa — akubonakali kuze kube yilapho umfantu ufinyelela ekwehlulekeni kwe-open-circuit
  • I-Tg ephumelelayo encishisiwe kusuka ku-lamination engakavuthwa kahle — ayibonakali ngaphandle kokuhlolwa kwe-DSC okubhubhisayo kumasampula okukhiqiza
  • Ukuzulazula kwe-Impedance kusukela kuzinguquko zesitayela se-prepreg — kubonakala kuphela uma kuqhathaniswa idatha ye-TDR yokukhiqiza ngokumelene nesisekelo se-prototype

Kumabhodi ahloselwe ukusetshenziswa kwezimoto, ezokwelapha, noma ezimbonini anezidingo zesikhathi eside senkonzo, umehluko phakathi kwefektri efanelekile yenqubo kanye nefektri engafanelekile yenqubo uvela njengamazinga okubuyiselwa kwensimu. Inqubo yokukhiqiza ye-PCB e-Highleap isebenzisa izilawuli ezithile ze-370HR esigabeni ngasinye sokukhiqiza ngoba silungiselele amapharamitha ethu okucindezela, okufaka iplati, kanye nokusika ngqo lokhu okubalulekile.

2. Izindlela Eziyisithupha Zokuhlola Ubuchwepheshe Zokuhlola Ifektri ye-PCB yamahora angu-370

Inqubo ngayinye engezansi ingahlolwa ukude ngezicelo zemibhalo — akukho ukuvakasha endaweni okudingekayo:

# Inqubo Yokuhlola Lokho Okushiwo Yifektri Efanelekayo Ifulegi elibomvu
1 Umjikelezo wokucindezela wamahora angu-370 Ihlinzeka ngesilinganiso sayo sokuhamba esiqinisekisiwe, izinga lokushisa eliphakeme, isikhathi sokuhlala, kanye nephrofayili yokucindezela — yathuthukiswa ngokuhlolwa ku-370HR Amapharamitha ezingcaphuno afana neshidi ledatha le-Isola; ayinayo idatha ethile efektri
2 Ngokuqinisekiswa kwe-copper plating Inhloso ye-States IPC Class; yenza ukuqinisekiswa kwesigaba ngasinye kuhlelo olusha lwe-370HR Akukho zindinganiso zesigaba esinqamulelayo; ubukhulu beplati abuzange buqinisekiswe ezakhiweni ze-370HR
3 Idatha ye-TDR impedance Iletha idatha ye-TDR yephaneli ngayinye engu-100% ngamanani angempela alinganisiwe njengokujwayelekile Inikeza isitifiketi sokuphasa/sokwehluleka kuphela; idatha ye-TDR iyisengezo esikhokhelwayo
4 I-lamination elandelanayo Uqinisekisile amapharamitha okucindezela we-lamination yemijikelezo eminingi ku-370HR ku- ukwakhiwa kwenani eliphezulu Ifuna ikhono lezendlalelo eziningi kodwa ayinayo idatha ye-lamination elandelanayo ye-370HR
5 Ukulandeleka kokubalulekile Iletha izitifiketi ze-Isola lot nge-oda ngalinye lokukhiqiza njengokujwayelekile Izitifiketi kuphela uma kucelwe isicelo esikhethekile sezimoto/ukuzivikela
6 Ukulawula isitayela sokulungiselela kusengaphambili Incoma isitayela ekubuyekezweni kwe-DFM; ikhiya esihlokweni sokuqala; ayishintshi ngaphandle kwemvume ebhaliwe Okuzenzakalelayo kuya ku-7628; kushintsha izitayela ngaphandle kwesaziso
Isampula yebhodi elingenalutho elibonisa amakhono okukhiqiza ochwepheshe be-Isola 370HR PCB

Umbono ophezulu we-Isola 370HR PCB obonisa umzila oyinkimbinkimbi kanye nokuphela kwendawo. Umkhiqizi we-Isola 370HR PCB oqinisekisiwe usebenzisa amathuluzi athile kanye namapharamitha okulungisa ukuze afinyelele lo mphumela ngaphandle kokubangela ukuwohloka kwezinto.

3. Ukuhlolwa Kokufaneleka Komjikelezo Wabezindaba

Umjikelezo wabezindaba uyindlela ehlukanisa kakhulu futhi elula ukuyihlola ukude. Thumela isicelo esisodwa efektri:

"Sicela unikeze amapharamitha akho omjikelezo wokunyathelisa wokwakha i-PCB enezingqimba ezingu-12 usebenzisa i-Isola 370HR 2116 prepreg — kufaka phakathi izinga lokuma, izinga lokushisa eliphakeme, isikhathi sokuhlala, kanye nokuhlelwa kwengcindezi."

Ipharamitha Ifektri Efanelekile Yenqubo Isiginali Isexwayiso
Iphrofayili yezinga lokushisa Icacisa izinga lokuma kanye nokuhlala ngesigaba ngasinye; iqinisekisile i-Tg kumasampula acindezelwe kusetshenziswa i-DSC Inikeza izinga lokushisa eliphakeme elilodwa elifana ne-Isola datasheet ubuncane
Ukuhlelwa kwengcindezi Ukucindezela okuphansi kokuqala kokugeleza kwe-resin, kukhuphuke kuze kube ukucindezela okugcwele ngaphambi kokufika kwejeli Ukucindezela okukodwa okungaguquki kusukela ekuqaleni — kufana nomjikelezo wabo we-FR-4
Isikhathi sokuhlala Kuyahlukahluka ngenani lezingqimba, ukusatshalaliswa kwethusi, kanye nobukhulu be-stack Indlu elungisiwe yazo zonke izakhiwo kungakhathaliseki ukuthi ziyinkimbinkimbi kangakanani
Ubufakazi bokuqinisekisa Ingabonisa ukuhlaziywa kwe-cross-section void, idatha ye-DSC Tg, kanye nokuxhumana kwe-TDR kusukela ekukhiqizweni Ishidi ledatha le-Isola elibhekisela kuphela; akukho datha ekhiqizwe efektri

Kwa-Highleap, umjikelezo wethu wokucindezela we-370HR wathuthukiswa ngokuhlolwa kwemishini yethu yokubopha. Singabelana ngalezi zinhlaka namakhasimende angaba khona ngaphambi kwanoma iyiphi i-oda. Ukuze uthole imininingwane ngenqubo yethu yokukhiqiza i-Isola 370HR PCB , vakashela ikhasi lethu eliqondene nezinto ezithile.

Ngemiklamo ye-HDI microvia ku-370HR, engeza: “Yimuphi umkhawulo wokubekezelela ukujula kwe-laser owubamba ku-370HR?” Izici zokumunca kwe-resin zithinta ukubhoboza kwe-laser — ifektri engakahlolwa izokhiqiza ukungalingani nge-geometry.

4. Imibhalo Okumele Ifektri Efanelekayo Iyihlinzeke

Ifektri ye-PCB ekwazile ukufeza imigqa yayo ye-370HR kufanele ilethe lokhu njengokujwayelekile — hhayi njengezinto ezengeziwe ezikhokhelwayo:

  1. Amapharamitha omjikelezo wokucindezela wefektri we-370HR ekwakhiweni okuthile oku-odwayo.
  2. Umbiko wesigaba sokuqala sendatshana — ngokusebenzisa ubukhulu beplati ngayinye ye-IPC-A-600, ikhwalithi yesikhombimsebenzisi sebhondi, i-etch geometry.
  3. Umbiko wedatha ye-TDR impedance — amanani angempela alinganisiwe ngohlobo lwekhuphoni, iphaneli ngayinye.
  4. Isitifiketi sendawo yezinto ezibonakalayo ze-Isola 370HR — ingalandelelwa ku-oda lakho lokukhiqiza.
  5. Ukuqinisekiswa kwekhwalithi — Izinga le-ISO 9001; IATF 16949 yezinhlelo zezimoto.

Ukuze uthole ama-stackup e-hybrid asebenzisa imvamisa ephezulu usebenzisa i-370HR ezingqimbeni zangaphakathi, engeza: i-laser nge-cross-section ezingqimbeni ze-370HR.

5. I-Highleap Electronics: Ukwakhiwa Nokuhlanganiswa kwe-PCB Efanelekayo Yamahora angu-370

I-Highleap Electronics iyifektri yokukhiqiza nokuhlanganisa i-PCB eShayina. Sithenga i-Isola 370HR kubasabalalisi abagunyaziwe futhi sakha amabhodi wesekethe aqediwe sisebenzisa inqubo esiyifanelekele ngokukhethekile le nto:

  • Umjikelezo wethu wokucindezela wamahora angu-370 wakhiwe ngemishini yethu ngokuqinisekiswa kwe-DSC Tg kumasampula okukhiqiza acindezelwe — ukuqapha okuqhubekayo kwekhwalithi, hhayi ukusethwa kanye kuphela
  • Isigaba sokuqala esinezilinganiso ze-IPC-A-600 kuzo zonke izinhlelo ezintsha ze-370HR; ​​Izinqubo ze-IPC Class 2 kanye ne-Class 3
  • I-lamination elandelanayo yamabhodi angu-370HR afinyelela ezingqimbeni ezingu-24, enemingcele elungisiwe ngomjikelezo ngamunye
  • Idatha ye-TDR engu-100% kanye nezitifiketi ze-Isola ezijwayelekile nazo zonke i-oda elilawulwayo lokuvimbela
  • Isitifiketi se-IATF 16949; Imibhalo ye-PPAP Level 3 yezinkampani zokuhlinzeka ngezimoto
  • Azikho izinguquko zesitayela sokulungiselela ngaphambi kokubhalisa ngaphandle kwemvume yakho ebhaliwe
  • Uxhumano Umhlangano we-SMT ngamaphrofayili okugeleza kabusha aqinisekiswe ama-370HR, kanye i-PCBA egcwele i-turnkey kufaka phakathi ukuthola, ukuhlanganisa, kanye nokuhlola

Hlola i-Highleap njengomkhiqizi wakho we-Isola 370HR PCB. Thumela ama-Gerber akho kanye ne-stackup ukuze ukwakhiwa kwe-370HR, izidingo ze-DFM kanye nobubanzi bekhotheshini kungabuyekezwa ndawonye.

Cela Isilinganiso →

imibuzo ejwayelekile ukubuzwa

Ngingaqinisekisa kanjani ukuthi ifektri ilungise kahle i-370HR?

Cela ukulinganiswa kwe-Tg ye-DSC (Differential Scanning Calorimetry) kukhuphoni yesampula evela emabhodini alethiwe. I-370HR eyenziwe kahle kufanele ibonise i-Tg ku-175°C noma ngaphezulu. Uma ingalungiswanga kahle, i-Tg iwela ngaphansi kwalo mkhawulo. Lokhu kuhlolwa kungenziwa yinoma yiliphi ilabhorethri yomuntu wesithathu ukuze kuqinisekiswe ngokuzimele.

Zingaki imijikelezo yokugeleza kabusha engenalo i-lead engamelana ne-PCB yamahora angu-370?

Uma enziwe kahle nge-plating efanele kanye nokulungiswa okuphelele, amabhodi e-370HR aklanyelwe okungenani imijikelezo emithathu yokugeleza engenalo i-lead ku-260°C. Inani langempela lincike ekujiyeni kwebhodi, ngesilinganiso sesici, kanye nekhwalithi ye-plating. Ukuhlolwa okusheshayo nge-IPC-TM-650 ngayinye kunikeza ukubikezela kokuthembeka okunembile kakhulu.

Ingabe ifektri ye-PCB iyayidinga i-IATF 16949 yamabhodi ezimoto angu-370HR?

I-IATF 16949 iqinisekisa uhlelo lokuphathwa kwekhwalithi lwefektri — lusebenza endaweni yokukhiqiza, hhayi ezintweni. Izinhlelo ze-OEM eziqondile kanye nezinhlelo ze-Tier 1 zivame ukukudinga; I-Tier 2 ingamukela i-ISO 9001. I-Highleap iphethe i-IATF 16949 futhi inikeza i-PPAP yeziqu zezimoto.

Izixazululo ze-Highleap PCB kanye ne-PCBA - cela ikhotheshini

Posts Kunconywe

Ungasithola kanjani isilinganiso sama-PCB

Masikwenzele ukuhlaziywa kwe-DFM/DFA futhi sibuyele kuwe ngombiko.

Ungalayisha amafayela akho ngokuphephile ngewebhusayithi yethu.

Sidinga ulwazi olulandelayo ukuze sikunikeze isaphulelo:

    • Gerber, ODB++, noma .pcb, spec.
    • Uhlu lwe-BOM uma udinga ukuhlangana
    • Ubuningi
    • Isikhathi sokushintsha
Ngokungeziwe ekwenziweni kwe-PCB, sinikezela ngohlu olubanzi lwezinsizakalo ze-elekthronikhi, okuhlanganisa i-PCB design, i-PCBA (I-Printed Circuit Board Assembly), kanye nezixazululo ze-turnkey. Kungakhathaliseki ukuthi udinga usizo ngokwenza i-prototyping, ukuqinisekiswa kwedizayini, ukuthola ingxenye, noma ukukhiqizwa ngobuningi, sihlinzeka ngosekelo olusuka ekupheleni ukuze siqinisekise impumelelo yephrojekthi yakho. Ngezinsizakalo ze-PCBA, sicela unikeze i-BOM yakho (I-Bill of Materials) kanye nanoma yimiphi imiyalelo ethile yomhlangano. Siphinde sinikeze ukuhlaziya kwe-DFM/DFA ukuze uthuthukise imiklamo yakho ukuze yenziwe futhi ihlanganiswe, ukuqinisekisa inqubo yokukhiqiza eshelelayo.

    Sitshele Ngephrojekthi Yakho Ye-PCB

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