Papiso ea RO4003C khahlanong le FR4 PCB
Setšoantšo sa 1. RO4003C khahlano le FR4 PCB
Papiso e bolokwa boemong ba PCB bo fedileng. Ho ena le ho tshwara RO4003C le FR-4 e le mabitso a thepa a ka fapanyetsanwang, tlhahlobo e hokahanya maqhubu a tshebetso, tekanyetso ya tahlehelo, botenya ba dielectric, jiometri ya trace le mamello ya tlhahiso eo boto e fedileng e lokelang ho e tshwara. Haeba tekanyetso ya tahlehelo e lebisa ho motheo wa Rogers, tlhahiso ya kaho ya RO4003C e kgethilweng e lokela ho totobatsa ditlhoko tsa nnete tsa koporo, boikopanyo le tlhahlobo.
Papiso e thusang pakeng tsa RO4003C le FR4 ke boto eo o ikemiseditseng ho e haha, eseng tafole ya thepa e arohaneng. Bolelele ba ho latela, maqhubu a tshebetso, mamello ya impedance, ho kopanya lera le tekanyetso ya tahlehelo e fumanehang di etsa qeto ya hore na premium ya thepa e fetola PCB e phethilweng ho lekana hore e be ya bohlokwa. RO4003C le FR4 di ka latela diphetoho tse fapaneng tsa motlakase le tsa ditjeo - kahoo papiso e thusang ke boto e phethilweng ho ena le theko ya laminate feela. Papiso ena e thusang e akaretsa tahlehelo ya dielectric ho tloha ho 500 MHz ho isa ho 24 GHz, mamello ya Dr, tshepahalo ya mocheso, dipharologanyo tsa tshebetso, le moralo o hlakileng wa diqeto tsa maemo a mane o thusang baenjiniere ho kgetha pakeng tsa FR4, FR4 e lahlehetsweng ke boleng bo tlase, RO4003C, le Rogers ya maemo a hodimo bakeng sa maqhubu le tekanyetso ya bona e ikgethang.
Tafole ea likateng
- RO4003C khahlanong le FR4: Tafole ea Papiso ea Thepa ea Thepa
- Tahlehelo ea Letšoao la RO4003C khahlano le FR4 ho 1 GHz ho isa ho 30 GHz
- Ho mamella le ho se inehele ha Drk Botsitso: RO4003C khahlano le FR4
- Tšepahala ea Thermal: RO4003C vs FR4 Tlas'a Khatello ea Maikutlo
- Na o ka sebetsana le RO4003C moleng oa tlhahiso oa FR4?
- Nako ea ho Sebelisa RO4003C Sebakeng sa FR4
- Tlhahiso ea RO4003C le FR4 PCB ho Highleap
1. RO4003C khahlano le FR4: Tafole ea Papiso ea Thepa ea Thepa
| Property | Rogers RO4003C | FR4 e Tloaelehileng (Tg 170 °C) | Lebaka Leo e Leng ea Bohlokoa |
|---|---|---|---|
| Dk @ 10 GHz | 3.38 ± 0.05 | 4.2–4.5 (±10%) | Ho nepahala ha impedance le palo ea bophara ba motsamao |
| Df @ 10 GHz | 0.0027 | 0.018-0.025 | Tahlehelo ea ho kenya — 7–9× e tlase ho RO4003C |
| Mamello ea Dr | ± 1.5% | ± 5–10% | Pheta-pheto ea impedance ea lotho ho ea ho lotho |
| Mocheso oa khk khahlanong le mocheso | Ka tlase ho 50 ppm/°C | 200–400 ppm/°C | Ho phahama ha tshebetso ho feta mocheso o sebetsang |
| Ho monya mongobo | 0.06% | 0.10-0.15% | Ho hoholeha ha Dk libakeng tse mongobo |
| Tg | > 280 ° C | 130-180 ° C | Botsitso ba litekanyo nakong ea phallo e se nang loto |
| Z-axis CTE (ka tlase ho Tg) | 46 ppm/°C | 50–70 ppm/°C | Tšepahalo e entsoeng ka lesoba le phunyeletsoeng |
| Ho khanna ho chesang | 0.71 W / m · K | 0.25–0.30 W/m·K | Ho hasana ha mocheso ho tsoa lisebelisoa tsa motlakase |
| Litsenyehelo tsa thepa | 3–5× FR4 | 1× (ea motheo) | Tšusumetso ea litšenyehelo tsa BOM |
| Processing | E lumellana le FR4 | Standard | Ha ho hlokahale kalafo ea plasma kapa desmear e khethehileng |
Palo e le 'ngoe ea bohlokoa ka ho fetisisa ke Df. RO4003C's dissipation factor ea 0.0027 e ka tlase ho 7–9× ho feta FR4 ho 10 GHz. Lekhalo lena ha le na thuso ka tlase ho 500 MHz empa le atoloha ka potlako ka makhetlo, e leng se etsang hore Df e be ntlha e etsang qeto ho switch ea thepa. Ha tekanyo ea mollo kapa litlhoko tse ling li fetola lethathamo le lekhutšoanyane, RO4350B e le khetho e arohaneng ea laminate ea RF e lokela ho hlahlojoa ka thoko ho papiso ea FR-4.
2. Tahlehelo ea Letšoao la RO4003C khahlano le FR4 ho 1 GHz ho isa ho 30 GHz
Tahlehelo e hakanyetsoang ea ho kenngoa ka sentimetara ea 50 Ω microstrip holim'a li-core tsa 8 mil, 1 oz ea koporo:
| maqhubu | RO4003C (dB/cm) | FR4 (dB/cm) | Tahlehelo e Feteletseng ho FR4 | Khothatso |
|---|---|---|---|---|
| 500 MHz | 0.02 | 0.04 | + 0.02 | FR4 e amoheleha |
| 1 GHz | 0.03 | 0.06 | + 0.03 | FR4 e amoheleha bakeng sa mesaletsa e mekhutšoanyane |
| 2.4 GHz (Wi-Fi) | 0.05 | 0.11 | + 0.06 | FR4 marginal — lekola bolelele ba mohlala |
| 5.8 GHz (Wi-Fi 6) | 0.08 | 0.18 | + 0.10 | RO4003C e khothaletsoa |
| 10 GHz | 0.12 | 0.30 | + 0.18 | RO4003C e khothaletsoa haholo |
| 24 GHz | 0.20 | 0.55 + | + 0.35 | FR4 ha e sebetse |
Ho fetela ha crossover ho itshetlehile ka bolelele ba motsu le tekanyetso ya tahlehelo. Motsu wa RF wa 5 cm ho 5.8 GHz ho FR4 o eketsa hoo e ka bang 0.5 dB ya tahlehelo e feteletseng ha ho bapiswa le RO4003C — e lekaneng ho fokotsa kutlwisiso ya moamoheli ka tekanyo. Ka tlase ho 1 GHz, FR4 e batla e lekana kamehla. Pakeng tsa 1–6 GHz, lekola ka bolelele ba motsu le kutlwisiso ya potoloho. Ka hodima 6 GHz, RO4003C kapa Rogers ya maemo a hodimo ke tekanyetso ya meralo ya PCB ya maqhubu a hodimo.
3. Mamello ea Dr le Impedance Botsitso: RO4003C khahlano le FR4
Ho mamellana ha Dk ho tloha ho lotho ho ea ho lotho. RO4003C e tšoara Dk = 3.38 ± 0.05 (± 1.5%). Microstrip ea 50 Ω e lula ka har'a 49-51 Ω ho tloha ho phetoho ea Dk feela. FR4 e fapana ± 5-10%, e beha moralo o tšoanang kae kapa kae ho tloha ho 45-55 Ω ho pholletsa le libaka tsa tlhahiso. Bakeng sa lipotoloho tse bohlokoa tsa impedance - li-filter tsa RF, li-couplers tsa line tse kopantsoeng, marang-rang a fepa a antenna - phetoho ea FR4 ha e amohelehe.
Mocheso oa DD ha o bapisoa le mocheso. RO4003C e fetoha ka tlase ho 50 ppm/°C. Ho feta −40 °C ho isa ho +85 °C, phetoho eohle ea DD ke hoo e ka bang 0.02 - e nyane haholo. FR4 e fetoha 200–400 ppm/°C, e hlahisa ho thekesela ha 0.10–0.20 ho feta tekanyo e tšoanang. Bakeng sa liteishene tsa motheo tsa kantle, lisebelisoa tsa elektroniki tsa likoloi , kapa litsamaiso tsa lifofane, ho kheloha hona ha FR4 ho baka phetoho ea ts'ebetso eo Rogers a e felisang.
Drk khahlanong le maqhubu. RO4003C e boloka Drk e sa fetoheng ho tloha ho 1 GHz ho feta 40 GHz. Drk ea FR4 e theoha ho tloha ho hoo e ka bang 4.5 ho 100 MHz ho ea ho 4.0 ho 10 GHz - phetoho ea 10% e thibelang li-filter tsa broadband le ho fetola impedance ho pholletsa le sehlopha se sebetsang.
Setšoantšo sa 2. Rogers khahlanong le FR4 PCB
Sekgahla sa thepa: Lebitso la sehlahiswa sa Rogers le sebedisetswa ho hlwaya laminate e boletsweng bakeng sa kaho ya PCB. Highleap Electronics e fana ka tlhahiso le kopano ya PCB, ha laminate e fumanwa mme e netefatswa ka thoko.
4. Tšepahala ea Thermal: RO4003C khahlano le FR4 Tlas'a Khatello ea Maikutlo
Ho phela ha phallo e sa senyeheng ka loto. RO4003C (Tg > 280 °C) ha e nolofale nakong ea phallo e sa senyeheng ka loto ea 260 °C. FR4 e tloaelehileng e feta phetohong ea eona ea khalase nakong ea phallo e ncha, ho atoloha le ho nolofala. Bakeng sa mapolanka a nang le lihlopha tse teteaneng tsa BGA, botsitso ba RO4003C bo fokotsa liphoso tsa manonyeletso a solder.
Ho qhalana ha mocheso. RO4003C's thermal conductivity (0.71 W/m·K) e feta habeli FR4 (0.25–0.30 W/m·K). Li-module tse nyane tsa RF tse nang le li-amplifier tsa matla le phallo e fokolang ea moea, Rogers e fetisetsa mocheso fatše ka katleho e kholo, e fokotsa mocheso oa junction.
Ka ho tšepahala tlas'a potoloho ea mocheso. RO4003C's Z-axis CTE (46 ppm/°C) e bapisoa le FR4 (50–70 ppm/°C), kahoo motheo ka ho tšepahala o tšoana. Molemo o tsoa ho Tg: RO4003C e qeta nako e nyane haholo tsamaisong ea CTE e phahameng ka holimo ho Tg nakong ea potoloho ea mocheso, e fokotsang khatello ea libarele tse kopaneng. Bakeng sa lits'ebetso tse hlokang lipotoloho tsa mocheso tse fetang 1,000, sena se fetolela moeling oa ts'epo o ka lekanngoang.
5. Na o ka sebetsana le RO4003C Moleng oa Tlhahiso oa FR4?
E. RO4003C ke motsoako oa hydrocarbon/ceramic — eseng PTFE — kahoo ha e hloke kalafo ea plasma, sodium etch, kapa lamination ea mocheso o phahameng. Feme efe kapa efe e hlomelitsoeng bakeng sa FR4 e ka e sebetsana le liphetoho tse nyane:
| Mohato oa Ts'ebetso | Setulo sa FR4 | Phetoho ea RO4003C |
|---|---|---|
| Sekhahla sa ho cheka lijo | Standard | Fokotsa 20–30% (setlolo sa ceramic se potlakisa ho senyeha ha bit) |
| Bophelo ba karolo ea ho phunya | Lipina tse fetang 1,000 | Lipitlo tse 400–600 ka hanyane |
| Khalemelo | Potoloho e tloaelehileng ea FR4 | Mocheso le kgatello e tshwanang — di tsamaellana ka botlalo |
| Desmear | Permanganate | Permanganate e tloaelehileng — ha ho hlokahale plasma |
| Tlamo e kopantsoeng | N / A | Standard FR4 prepreg kapa Rogers 4450F bondply |
Ho tsamaellana hona ho na le melemo e meraro e sebetsang. Ea pele, bafepedi ba bangata ba ka qotsa RO4003C ho feta Rogers e thehiloeng ho PTFE, e leng se etsang hore ho be le litheko tse hlōlisanang. Ea bobeli, li-stackup tse kopantsoeng tse nang le FR4 li otlolohile - ha ho hlokahale hore ho sebelisoe bokaholimo. Ea boraro, nako ea prototype e itšetlehile ka kaho e nepahetseng ea RO4003C, ho rarahana ha boto, bongata le ho fumaneha ha thepa hona joale; nako ea pele e lokela ho netefatsoa khahlanong le RFQ e lokollotsoeng. Ho ea ka pono ea tlhahiso, phapang e kholo ke hore na stackup e ka mamella phapang e kae ea motlakase. Bakeng sa boto e kopantsoeng e laoloang ke impedance, moetsi o lokela ho hlahloba botenya ba 'nete ba dielectric le geometry ea koporo ebe o netefatsa sephetho se felileng ho fapana le ho kopitsa boleng bo tloaelehileng ho tsoa ho catalog ho ea ho setup ea CAM. Boleng ba thepa ea thepa bo nepahetseng bo lokela ho hlahlojoa khahlanong le litokomane tsa mofani oa hona joale bakeng sa kereiti le kaho tse boletsoeng.
6. Nako ea ho Sebelisa RO4003C Sebakeng sa FR4
| Boemo ba Thepa | U Lokela ho e Sebelisa Neng | maqhubu Range | Likopo tsa Mohlala |
|---|---|---|---|
| FR4 e tloaelehileng | Mamello ea Dr ±10% e amoheleha; thibelo ea mantlha ea litšenyehelo | Ka tlase ho 1 GHz | Telemetry ea IoT, Bluetooth, sub-GHz |
| Tahlehelo e tlase FR4 (S1000-2M, Megtron 4) | Phokotso e itekanetseng ea tahlehelo ntle le litšenyehelo tsa Rogers | 1-3 GHz | GPS, Wi-Fi ea sehlopha se tlase, sub-6 GHz LTE |
| RO4003C | Mamello e tiileng ea Drk; tahlehelo ea ho kenngoa ha eona ea bohlokoa; botsitso ba mocheso boa hlokahala | 2-20 GHz | Wi-Fi 6/7 front-end, 5G sub-6, radar receiver, RF filters |
| Rogers ea maemo a holimo (RO3003, 5880) | Tahlehelo e tlase haholo; maqhubu > 20 GHz; DD ka hare ho ±1% | Ka holimo ho 20 GHz | Radar ea 77 GHz, sathelaete, mmWave 5G |
RO4003C e nka phapanyetsano ea ts'ebetso ea litšenyehelo. E fana ka tahlehelo e tlase ea 7-9× ho feta mamello ea FR4 le 4-7× e thata ea Dk ha e ntse e sebetsoa lisebelisoa tse tloaelehileng tsa FR4. Bakeng sa boholo ba lits'ebetso tsa RF lipakeng tsa 2 le 20 GHz, RO4003C ke khetho ea pele e nepahetseng pele u nahana ka mekhoa e meng ea PTFE e turang haholo.
7. Tlhahiso ea RO4003C le FR4 PCB ho Highleap
Highleap Electronics e hlahisa RO4003C, FR4, le li-stackup tse kopantsoeng tse peli. Re thusa bareki ho khetha thepa e nepahetseng nakong ea ho qotsa — arolelana makhetlo a hau a ts'ebetso le litlhoko, 'me sehlopha sa rona se tla khothaletsa khetho e loketseng bakeng sa litlhoko tse lokollotsoeng pele u itlama.
Meaho ea RO4003C e fumanehang e tiisitsoe nakong ea khotheishene: li-core tsa 8, 10, 20, 32, le 60 mil tse nang le koporo ea 0.5 oz le 1 oz. RO4450F bondply bakeng sa meaho ea multilayer le hybrid. Ho fumaneha ha thepa le litšenyehelo tsa theko li tiisitsoe nakong ea khotheishene. Litšenyehelo li lokela ho bapisoa botong e tšoanelehang, eseng theko ea laminate feela. Kopa moralo o tšoanang oa boto, koporo, qetello, teko le bongata liqotsong ka bobeli kahoo papiso e kenyelletsa lisebelisoa, likhakanyo tsa chai le netefatso efe kapa efe e eketsehileng ea RF.
Tlhahiso e laoloang ke impedance : Li-coupon tse netefalitsoeng ke TDR phanele e 'ngoe le e 'ngoe. Tekanyetso ea mamello ±5%, ±3% bakeng sa RF e nepahetseng.
Kopa khoteshene — kenyeletsa maqhubu a tshebetso, palo ya lera, boholo ba boto, dipheo tsa impedance, le bongata.
Posts kgothaletswa
Taconic RF 35 khahlanong le RO4350B PCB
Lethathamo la dikahareRF-35 vs RO4350B Theko le...
Tlhahiso ea PCB ea Sefa ea TMM4
Tlhahiso ea PCB ea sefe ea TMM4 e laoloa ke ...
Tlhahiso ea PCB ea TMM3 bakeng sa Li-module tsa RF
Tlhahiso ea TMM3 PCB e molemo haholo moo module ea RF...
Tlhahiso ea PCB ea TMM6
Tlhahiso ea TMM6 ke leqephe la taolo ea ts'ebetso bakeng sa bohareng ba ...
Mokhoa oa ho fumana quote bakeng sa li-PCB
A re tsamaiseng tlhahlobo ea DFM/DFA bakeng sa hau 'me re khutlele ho uena ka tlaleho. U ka kenya lifaele tsa hau ka mokhoa o sireletsehileng ka webosaete ea rona. Re hloka tlhahisoleseling e latelang ho u fa khotheishene:
-
- Gerber, ODB++, kapa .pcb, spec.
- Lethathamo la BOM haeba o hloka kopano
- bongata
- Nako ea ho fetoha
Bakeng sa litšebeletso tsa PCBA, ka kopo fana ka BOM ea hau (Bill of Materials) le litaelo tse itseng tsa kopano. Re boetse re fana ka tlhahlobo ea DFM/DFA ho ntlafatsa meralo ea hau bakeng sa tlhahiso le kopano, ho netefatsa ts'ebetso ea tlhahiso e boreleli.

