Litšebeletso tse Fetohang tsa Tlhahiso ea PCB - Custom Flex Circuit Design & Production
Highleap Electronics e fana ka litharollo tsa PCB tse feto-fetohang tse entsoeng ka mokhoa o nepahetseng ho tloha ho prototype ho isa tlhahiso ea boleng bo holimo. Ka bokhoni bo tsoetseng pele ba tlhahiso bo tšehetsang likarolo tse 16 le lits'ebeletso tse felletseng tsa boenjiniere, re fetola meralo ea hau e rarahaneng ka ho fetesisa ea flex flex ho ba lihlahisoa tse tšepahalang, tse sebetsang hantle tse fihlelang litlhoko tse batloang ke lits'ebetso tsa kajeno tsa elektroniki.
Flexible PCB ke eng?
Liboto tsa potoloho tse hatisitsoeng tse feto-fetohang li emela mokhoa oa phetoho oa khokahanyo ea elektronike, e fanang ka tokoloho e ke keng ea lekanngoa ea moralo le ho tšepahala bakeng sa lisebelisoa tsa morao-rao tsa elektronike. Ho fapana le li-PCB tsa setso tse thata, li-circuits tse feto-fetohang li sebelisa lisebelisoa tse tsoetseng pele tsa polyimide le Kapton tse nolofalletsang ho paka ka mahlakore a mararo, ho feto-fetoha ha maemo, le lisebelisoa tse haelloang ke sebaka.
Metheo ea Theknoloji ea Flexible PCB
Li-circuits tse feto-fetohang li hahiloe ka li-substrates tse khethehileng tse kenyelletsang lifilimi tsa polyimide, meaho e se nang sekhomaretsi, le li-conductors tsa koporo tse kentsoeng. Li-PCB tsena tse tšesaane haholo tse tenyetsehang hangata li tloha ho 0.1mm ho isa ho 0.5mm ka botenya, li fana ka poloko e ikhethang ea sebaka ha li ntse li boloka tšebetso e ntle ea motlakase.
Mohaho o se nang sekhomaretsi o felisa mathata a ka bang teng a delamination, o netefatsa ts'epo ea nako e telele lits'ebetsong tse hlokang. Lisebelisoa tse tsoetseng pele joalo ka AP-Pyralux ka DuPont, FELIOS e tsoang Panasonic, le TK-Flex PTFE e fana ka botsitso bo phahameng ba mocheso, ho hanyetsa lik'hemik'hale, le ho tšoarella ha mochini. Lisebelisoa tsena li thusa lipotoloho tse tenyetsehang hore li sebetse ka ts'epahalo maemong a mocheso a fetang matla a setso a FR4.
Melemo ea Bohlokoa ea Li-PCB tse Flexible
Li-circuits tse feto-fetohang li fana ka ts'ebetso e kholo le melemo ea moralo ha e bapisoa le mefuta e meng e thata kapa e thata.
1. Ho Fetolana ha Moralo - E nolofalletsa litharollo tsa khokahano ea likarolo tse tharo tse lumellanang le lijeometri tse ikhethang tsa sehlahisoa.
2. Kaho e bobebe - E fokotsa boima ba sistimi ka kakaretso ho fihla ho 75%, e ntlafatsa ts'ebetso le ts'ebetso.
3. Ho Felisoa ha Lithapo tsa Lithapo le Lihokelo - E fokotsa lintlha tsa khale tsa ho hloleha, e matlafatsa ts'epahalo.
4. Vibration le Shock Resistance - E monya khatello ea maikutlo ea mochini, e netefatsa ho tšoarella libakeng tse matla.
5. Tšepahala ea Kopo - E loketse hantle lisebelisoa tsa mehala, tsa likoloi le tsa sefofane moo khatello ea mochini e leng bohlokoa haholo.
Flexible PCB vs Rigid PCB Papiso
Ha ba kgetha pakeng tsa di-PCB tse Fetohang le di-PCB tse Tiileng , baenjiniere ba tlameha ho nahana ka dipharologanyo tsa sebopeho, tshebetso le ditlhoko tsa tshebediso. Di-PCB tse tenyetsehang di ananelwa ka lebaka la ho kobeha ha tsona le moralo wa tsona o bobebe, e leng se etsang hore di lokele disebediswa tse nyane le tse matla, ha di-PCB tse tiileng di fana ka botsitso ba mechini le bokgoni ba ditjeo bakeng sa dikopano tsa elektroniki tsa setso. Papiso e latelang e totobatsa dipharologanyo tsa bohlokwa ho o thusa ho lekola hore na ke mofuta ofe wa PCB o tshwanelang ditlhoko tsa projeke ya hao hantle.
| Feature | Tenyetsehang PCB | PCB e thata |
|---|---|---|
| Tokoloho ea Moralo | 3D ho kobeha le ho phutha | 2D planar feela |
| Weight | 75% e bobebe | Boima bo tloaelehileng |
| tšepahala | Boemo bo phahameng ba ho feto-fetoha ha maemo | Ho kenya static feela |
| Bokgoni ba Sebaka | Sephutheloana se kopaneng | E hloka molumo o eketsehileng |
| Ho Felloa ke Mocheso | Tsamaiso e phahameng ea mocheso | Likhetho tse fokolang tsa mocheso |
| tlhomamiso | Kopano e nolofalitsoeng | Likopano tse rarahaneng |
Flexible PCB Manufacturing Services ea Highleap Electronics
Multilayer Flex Circuits
Litšebeletso tsa Prototype Flexible PCB
Litšebeletso tsa rona tsa prototype flexible PCB li etselitsoe ho potlakisa nts'etsopele ea sehlahisoa. Ha ho se na litlhoko tse tlase tsa odara, baenjiniere ba ka netefatsa meralo kapele le ho ntlafatsa lipehelo. Bokhoni ba matsatsi a ts'oanang ba prototyping bo ntse bo khutsufatsa potoloho ea nts'etsopele, ha tlhahiso e hlakileng e netefatsa hore li-prototypes tse felileng li fumaneha nakong ea lihora tse 24-48, tse tšehetsang merero e nang le linako tse mahlonoko.
Phatlalatso e tlaase ea Volume Flex PCB
Bakeng sa molumo o tlase, re sebelisa mekhoa e ts'oanang e nepahetseng e sebelisoang tlhahisong ea molumo o phahameng, ho netefatsa phetoho e se nang moeli ho tloha ho prototype ho ea ho meaho ea sefofane. Mekhoa e tsoetseng pele joalo ka ho cheka ka laser, etching e nepahetseng, le tlhahlobo e ikemetseng ea optical e boloka botsitso le ts'epahalo ho tloha ho li-prototype tsa pele ho isa tlhahisong e phahameng.
Bokhoni ba Tlhahiso ea Molumo o Phahameng oa Flex PCB
K'hamphani ea PCB e nang le maemo a holimo e feto-fetohang e sebelisa mela ea tlhahiso e ntlafalitsoeng bakeng sa katleho le boleng. Litaolo tse tsoetseng pele tsa ts'ebetso, tlhahlobo ea boleng ba lipalo, le litsamaiso tse felletseng tsa ho latedisa li netefatsa liphetho tse tsitsitseng ho lotho ea tlhahiso. Bokhoni ba rona ba tlhahiso bo ts'ehetsa limilione tsa li-unit selemo le selemo ha re ntse re boloka litekanyetso tse tiileng tsa mamello.
Litšebeletso tsa Turnkey Flex PCB
Litšebeletso tsa Turnkey flex PCB li kopanya tlhahiso le thepa ea thepa, ho kopanya le ho etsa liteko, ho fana ka boikarabello ba mohloli o le mong bakeng sa merero e rarahaneng. Mokhoa ona o kopantsoeng o fokotsa linako tsa ho etella pele, o fokotsa ho rarahana ha phepelo ea thepa, 'me o tiisa hore ho na le mekhoa e metle ea litšenyehelo.
Express Flex PCB Manufacturing Services
Litšebeletso tsa PCB tse fetohang ka potlako li fana ka linako tsa phetoho tse etellang pele indastering ntle le ho sekisetsa litekanyetso tsa boleng. Liprothokholo tsa tlhahiso ea Express li etelletsa pele merero e potlakileng ka mela e inehetseng ea tlhahiso, ho reka thepa e potlakileng, le ho potlakisa lits'ebetso tsa netefatso ea boleng.
Likhetho tsa ho tsamaisa ka potlako li amohela kemiso ea projeke ea bohlokoa, e nang le prototyping ea PCB ea letsatsi le le leng e fumanehang bakeng sa tlhophiso e tloaelehileng. Litšebeletso tsa tlhahiso ea maemo a tšohanyetso li fana ka phetoho ea lihora tse 72 bakeng sa meralo e rarahaneng ea li-multilayer.
Multilayer Flex PCB Bokhoni le Litlhaloso
Highleap Electronics e fana ka lits'ebeletso tse felletseng tsa PCB tse etselitsoeng ho fihlela litlhoko tse fapaneng tsa projeke, ho tloha ho netefatso ea mohopolo oa pele ho isa tlhahiso e phahameng haholo. Bokhoni ba rona ba morao-rao ba ho etsa lihlahisoa bo netefatsa boleng bo tsitsitseng, linako tsa phetoho e potlakileng, le litharollo tse bolokang chelete e ngata ho pholletsa le mefuta eohle ea tlhahiso.
| ga tlhaloso | Bokhoni |
|---|---|
| Max Layers | Ho fihlela ho 16 layers |
| Inner Layer Minimum Trace/Space | 3/3 mil |
| Outer Layer Minimum Trace/Space | 3.5/4 mil |
| Inner Layer Maximum Koporo Thickness | 2 oz |
| Lera la Kantle Botenya ba Koporo | 2 oz |
| Bonyane Bonyane ba ho Cheka Mechini | 0.1 limilimithara |
| Bonyane ba ho Epa Laser | 0.1 limilimithara |
| Aspect Ratio (Ho cheka Mechini) | 10:1 |
| Aspect Ratio (Ho Drilling Laser) | / |
| Tobetsa Fit Hole Tolerance | ± 0.05 mm |
| Mamello ea PTH | ± 0.075 mm |
| NPTH Mamello | ± 0.05 mm |
| Mamello ea Countersink | ± 0.15 mm |
| Botenya ba Boto | 0.1 - 0.5 mm |
| Mamello ea Botenya ba Boto (<1.0 mm) | ± 0.05 mm |
| Mamello ea Botenya ba Boto (≥1.0 mm) | / |
| Mamello ea Impedance | Qetello e le 'Ngoe: ± 5Ω (≤50Ω), ± 10% (> 50Ω); Phapano: ±5Ω (≤50Ω), ±10% (>50Ω) |
| Bonyane Boto ea Boto | 5 × 10 mm |
| Boholo ba Boto ea Boto | 9 × 14 lisenthimithara |
| Mamello ea Contour | ± 0.05 mm |
| Bonyane BGA | 7 tse sekete |
| Bonyane SMT | 7 × 10 mil |
| Likhetho tsa Phekolo ea Bokaholimo | ENIG, Monoana oa Khauta, Silivera ea ho qoelisoa, Tin ea ho qoelisoa, HASL, OSP, ENEPIG, Khauta ea Flash, Plating ea Khauta e Thata. |
| Mebala ea Mask ea Solder | Green Solder Mask, Black PI, Yellow PI |
| Minimum Solder Mask Clearance | 3 tse sekete |
| Minimum Solder Mask Dam | 8 tse sekete |
| Likhetho tsa Legend | Bosoeu, Botsho, Bofubedu, Bosehla |
| Min Legend Bophara/Botelele | 4/23 mil |
| Senya Bophara ba Fillet | 1.5 ±0.5 limilimithara |
Flex PCB Manufacturing Specifications Datasheet
Litlhophiso tsa Layer e Tloaelehileng
1. Single Layer Flex PCB (1 lera) - E loketse likhokahano tse bonolo le li-sensor; e theko e boima ka botenya bo fokolang.
2. Double Sided Flex PCB (mekhahlelo e 2) - E tloaelehileng bakeng sa taolo ea makoloi le lipontšo; e ts'ehetsa bongata ba litsela.
3. 4 Layer Flex PCB - E loketse phepelo ea motlakase le puisano; e etsa hore ho be le impedance e laoloang.
4. 6 Layer Flexible PCB - E etselitsoe lits'ebetso tse potlakileng tsa dijithale le lipontšo tse tsoakiloeng; e ntlafatsa boleng ba pontšo.
Mehaho e rarahaneng ea Multilayer
PCB e tsoetseng pele ea 8-layer flexible le li-circuits tse feto-fetohang tsa multilayer ho fihla ho likarolo tse 16 li thusa ho kopanya ka mokhoa o rarahaneng oa elektroniki. Mohaho o boima oa koporo o tenyetsehang oa PCB o ts'ehetsa lits'ebetso tsa motlakase ka boima ba koporo ho fihla ho li-ounces tse 10, ha o ntse o boloka litlhoko tsa maemo. Mehaho ena e rarahaneng e kenyelletsa lifofane tse ngata tsa fatše, likarolo tsa kabo ea matla, le ho tsamaisa lipontšo ka lebelo le phahameng.
Li-circuits tse feto-fetohang tsa Multilayer li sebelisa lisebelisoa tse tsoetseng pele tsa prepreg ho kenyelletsa likhetho tse sa phalleng joalo ka GF, GI, le litsamaiso tsa acrylic. Mokhoa ona oa kaho o fana ka ts'ebetso e phahameng ea motlakase ha o ntse o boloka ho feto-fetoha ha mochini ho hlokahalang bakeng sa lits'ebetso tse matla.
Advanced Via Technologies
1. Sefofu Via Flex PCB - Bonyane boholo ba 0.1 mm, karolo ea 10: 1; e sebelisoa bakeng sa likhokahano tsa HDI.
2. E patoa ka Flexible PCB - Bonyane boholo ba 0.1 mm, karo-karolelano e fapaneng; e kopanya likarolo tse ka hare.
3. Lipotoloho tsa Microvias Flex - Bonyane boholo ba 0.075 mm, karolo ea 1: 1; e ts'ehetsa meralo ea maemo a holimo haholo.
4. BGA Flex PCB - Bonyane boholo ba 7 mil, bo ntlafalitsoe bakeng sa ho hlophisoa ha gridi ea bolo.
Litlhaloso tsa Ts'ebetso e Phahameng
Tlhahiso ea PCB e laoloang ke impedance e tšehetsa litlhoko tse nepahetseng tsa botšepehi ba matšoao ka mamello ea ± 5Ω (≤50Ω) le ± 10% (> 50Ω) bakeng sa lipara tse peli le tse fapaneng. Bokhoni ba PCB ba maqhubu bo phahameng bo atoloha ka maqhubu a microwave, ha RF flexible PCB le microwave flex circuits li fana ka tharollo e khethehileng bakeng sa lits'ebetso tse se nang mohala.
Lisebelisoa tsa PCB tse bonolo & Surface Finishes
Lisebelisoa tsa Substrate le Kaho
Re fana ka thepa ea boleng bo holimo ho tsoa ho barekisi ba ka sehloohong ba lefats'e ho fihlela litlhoko tse fapaneng tsa ts'ebetso:
1. Dupont - Pyralux AP, LF, FR, le Pyralux TK ea lebelo le phahameng (Teflon-Kapton), e fanang ka likhetho ho tloha ho li-circuits tse nang le litšenyehelo tse ngata ho ea ho meralo e tsoetseng pele ea maqhubu a phahameng.
2. Isola - 370HR, FR406, FR408, le FR408HR, e etselitsoe ho ts'epahala meahong ea li-multilayer tse nang le ts'ebetso e ntle haholo ea mocheso le motlakase.
3. laminate e khethehileng e nang le tahlehelo e tlase - Laminates tse thehiloeng ho Teflon, tse fanang ka tahlehelo e tlase ea dielectric le botsitso bo ikhethang bakeng sa lits'ebetso tsa RF le microwave.
4. Arlon - Polyimide le lisebelisoa tsa tšepe-core, tse etselitsoeng ho hanyetsa mocheso o phahameng le maemo a boima a indasteri kapa a likoloi.
DuPont™ Pyralux® AP-Flexible PCB
Ho phaella moo, lisebelisoa tse tsoetseng pele tsa substrate tse kang lifilimi tsa polyimide li fana ka matla a ho mamella mocheso o pharaletseng, o sebetsa ka botšepehi ho tloha -269 ° C ho ea + 400 ° C, 'me o bontša khanyetso e matla ea lik'hemik'hale bakeng sa libaka tse thata tse kenyeletsang tsamaiso ea likoloi tse tlas'a hood le lisebelisoa tsa indasteri.
Likhetho tsa Qetello ea Bokaholimo
Potefolio ea rona ea ho qetela e fana ka thekiso e ntlafalitsoeng, ho ts'epahala, le ts'ebetso e ikhethileng ea ts'ebeliso bakeng sa li-PCB tse tenyetsehang:
1. ENIG Flex PCB - Electroless Nickel Immersion Gold e fana ka thekiso e ntle haholo le ho tlamahanngoa ha terata, e leng se etsang hore e be mokhoa o tloaelehileng oa lisebelisoa tsa elektronike le lisebelisoa tsa bongaka tse phahameng, tse nang le nako ea likhoeli tse 12.
2. Khauta ea ho qoelisoa - E fana ka khanyetso e phahameng ea ho ikopanya le ts'ireletso ea oxidation, e loketseng likhokahano tsa motlakase le lintlha tsa tlhahlobo tse hlokang ho ts'epaha ha nako e telele, ka bophelo ba shelefo ea likhoeli tse 6.
3. Tin ea ho qoelisoa - Qetello e se nang loto, e sa jeng chelete e ngata bakeng sa likopo tsa kopano e akaretsang, e fanang ka solderability e ntle ka bophelo ba lishelefo ea likhoeli tse 6.
4. Khauta ea Khauta - Lera le lesesaane la khauta holim'a setsi sa nickel le netefatsa ts'ebetso e tšepahalang ea ho rekisa lits'ebetso tse sa tsotelleng litšenyehelo, ka nako ea nako ea likhoeli tse 6.
5. HASL - Qetello e theko e tlaase e fanang ka solderability e ntle, e loketseng lits'ebetso tse tloaelehileng.
6. TSO - Khetho ea moruo e se nang lead e etselitsoeng litlhoko tsa kopano hanghang.
7. ENEPIG - Electroless Nickel Electroless Palladium Immersion Gold e netefatsa ho ts'epahala ho hoholo ka ho thibela oxidation ea nickel, e loketseng lits'ebetso tsa bohlokoa tse hlokang botsitso ba ts'ebetso ea nako e telele.
8. Hard Gold Plating - E fana ka khanyetso e phahameng ea ho roala bakeng sa li-connectors le lisebelisoa tsa ho ikopanya, ho mamella lipotoloho tse likete tsa ho kenya ha li ntse li boloka khanyetso e tlaase ea ho kopana le botšepehi bo botle ba matšoao.
Likopo le Liindasteri tsa Lipotoloho tsa Flex
01
Likopo tsa Bongaka le tsa Bophelo bo Botle
1. Lisebelisoa tsa Bophelo tse Wearable - Li-PCB tse feto-fetohang lipacheng tse bohlale, li-monitor tsa boikoetliso, le lits'ebetso tse tsoelang pele tsa ho latela bophelo bo botle.
2. Lisebelisoa tsa Elektronike tsa Bongaka tse kentsoeng - Li-pacemaker, li-neurostimulators, le litsamaiso tsa phepelo ea lithethefatsi tse hlokang li-circuits tse tšeptjoang haholo tse nang le lisebelisoa tse lumellanang le bioloji.
3. Lisebelisoa tsa ho hlahloba - Bahlahlobisisi ba mali, lisebelisoa tsa tlhahlobo tse nkehang habonolo, le lits'ebetso tsa lab-on-chip moo likhokahano tse kopaneng, tse tšepahalang li bohlokoa.
4. Mekhoa ea ho Etsa Litšoantšo - MRI, li-scanner tsa CT, mechini ea ultrasound e sebelisang lipotoloho tse feto-fetohang bakeng sa ho tsamaisa mats'oao ka mokhoa o hlakileng oa sebaka.
5. Lisebelisoa tsa ho Buoa - Lisebelisoa tsa Endoscopic, lits'ebetso tsa ho buoa liroboto, le lisebelisoa tse ling tse hlaselang hanyane tse hlokang lisebelisoa tsa elektroniki tse sebetsang hantle le tse tenyetsehang.
02
Likoloi le Lipalangoang
1. Mekhoa e tsoetseng pele ea Thuso ea Bakhanni (ADAS) - Li-PCB tse feto-fetohang bakeng sa radar, lik'hamera, le li-module tsa sensor fusion tse hlokang ho ts'epahala haholo tlas'a maemo a thata.
2. Infotainment Platforms - Li-circuits tsa Flex ho litsamaiso tsa multimedia, likarolo tsa ho sesa, le li-dashboard tsa dijithale.
3. Li-Network tsa Sensor tsa Likoloi - Lihokelo tse bobebe bakeng sa kutlo e ajoang ka polokeho, ts'ebetso le litsamaiso tsa boiketlo.
4. Li-Modules tsa Taolo ea Enjene & Batsamaisi ba Phetiso - Li-PCB tse matla tsa koporo tse tenyetsehang bakeng sa ts'ebetso e matla le e thibelang mocheso.
5. Hybrid & Electric Vehicle Electronics - Li-circuits tsa taolo ea matla tse tšehetsang matla a hajoale le ts'ebetso e phahameng ea mocheso.
6. Litsamaiso tsa Drone - Likhokahano tsa PCB tse bobebe tse bobebe bakeng sa taolo ea sefofane, ho tsamaea, le li-module tsa puisano ho li-UAV.
03
Aerospace le Defense
1. Lisebelisoa tsa Satellite Electronics - Li-circuits tse feto-fetohang tsa Multilayer bakeng sa likhokahano tse kopaneng, tse bobebe litsing tsa sepakapaka.
2. Litsamaiso tsa Avionics - Li-PCB tsa Flex bakeng sa taolo ea sefofane, ho sesa, le lits'ebetso tsa ho beha leihlo tse hlokang ho ts'epahala haholo.
3. Thepa ea Tšireletso ea Puisano - Lipotoloho tse feto-fetohang tse tšehetsang phetiso ea data e bolokehileng, e lebelo le holimo libakeng tse nang le mathata.
4. Radar Systems - Li-PCB tsa maqhubu a phahameng a maqhubu a phahameng a netefatsang boleng bo tlase ba tahlehelo bakeng sa ho lemoha le ho lateloa.
5. Likopo tsa Ntoa ea Elektronike - Lipotoloho tse feto-fetohang tse tsoetseng pele tse etselitsoeng ts'ebetso ea maqhubu a holimo le ho tšoarella lits'ebetsong tsa ts'ireletso tse bohlokoa haholo.
04
Consumer Electronics le Mobile Devices
1. Li-smartphone le matlapa - Li-PCB tse feto-fetohang bakeng sa likhokahano tse kopaneng, tse ts'ehetsang ts'ebetso e tsoetseng pele ea mehala tlasa boholo bo thata le lithibelo tsa boima.
2. Lisebelisoa tse aparoang - Li-circuits tsa Flex bakeng sa li-smartwatches le li-trackers tsa boikoetliso, tse nolofalletsang ts'ebetso e bobebe le e ts'epahalang e tsoelang pele.
3. Litsamaiso tsa Lipapali & Lisebelisoa - Li-PCB tse feto-fetohang ka har'a li-consoles le balaoli, tse netefatsang ho tšoarella le phetisetso ea mats'oao a lebelo le holimo.
4. Li-Module tsa Khamera - Li-PCB tsa Precision flex bakeng sa litsamaiso tsa litšoantšo tse nang le liqeto tse phahameng, tse fanang ka botšepehi bo botle ba matšoao le ts'epahalo ea mochini.
5. Flexible Displays & Touch Sensors - Li-circuits tsa Flex tse nolofalletsang theknoloji ea pontšo ea moloko o latelang le li-interfaces tse arabelang.
6. Wireless Charging Systems - Li-PCB tse feto-fetohang tse tšehetsang litharollo tse sebetsang hantle tsa phetisetso ea matla ho lisebelisoa tsa mehala.
05
Lisebelisoa tsa indasteri le tse Khethehileng
1. Lisebelisoa tsa LED Flex PCB - E sebelisoa meahong ea meralo, ea likoloi le lits'ebetsong tsa mabone, e fana ka tharollo ea mabone e feto-fetohang le e ka khonehang.
2. Mekhoa ea Boiketsetso ea Liindasteri - Litsi tsa taolo ea ts'ebetso, li-module tsa liroboto, le lisebelisoa tsa feme tse hlokang ho tšoarella libakeng tse thata.
3. Battery Flex PCB Connectors - Litharollo tse sebetsang tsa taolo ea matla bakeng sa lisebelisoa tsa elektroniki tse nkehang habonolo le lits'ebetso tsa polokelo ea matla.
4. Mekhoa ea Matla a Tsosolositsoeng - Li-PCB tse feto-fetohang bakeng sa lits'ebetso tsa matla a letsatsi, moea le phefo le matla tse netefatsang ts'ebetso e phahameng le ts'epahalo.
5. Lisebelisoa tsa Teko le Tekanyo - Li-circuits tse nepahetseng tse tšehetsang lisebelisoa tsa mahlale le lisebelisoa tse khethehileng tsa tlhahlobo.
Advanced Flex PCB Design & Services Engineering
Litšebeletso tsa Moralo o Tloaelehileng le Lits'ebeletso
1. Phetha Ntlafatso ea Potoloho - Ho ts'oaroa ha moralo, ho beoa ha likarolo, le sebopeho se tenyetsehang sa PCB ka lisebelisoa tse tsoetseng pele tsa CAD le netefatso ea melao ea moralo.
2. Tsebo e Fetohang ea Potoloho - E ikhethang ho routing, bend radius optimization, le moralo oa liphallelo ho netefatsa ts'epo ea nako e telele.
3. Custom Applications - Ts'ehetso bakeng sa li-circuits tse betliloeng tsa flex, li-circuits tsa heater bakeng sa meralo e sa utloeng mocheso le mocheso, le likarolo tse fapaneng tsa koporo ho ntlafatsa ts'ebetso ea motlakase.
4. Tšebeliso ea Letšoao le Thermal - Tsebo ea taolo ea impedance, phokotso ea crosstalk, le taolo e sebetsang ea mocheso bakeng sa litsamaiso tse rarahaneng tsa elektroniki.
Moralo bakeng sa Tlhahlobo ea Tlhahiso
1. Ka kakaretso DFM Review - E hlwaya lintlha tse ka bang teng tsa tlhahiso pele ho tlhahiso, ho fokotsa nako ea nts'etsopele le ho felisa likhakanyo tse theko e boima tsa moralo.
2. Advanced Design Rule Checking - E netefatsa ho tsamaellana le bokhoni ba tlhahiso ha e ntse e ntlafatsa chai le ho netefatsa boleng bo tsitsitseng.
3. Ntlafatso ea Boenjiniere - E kenyelletsa moralo oa liphanele, ho beha lintlha tsa tlhahlobo, le lintlha tsa kopano bakeng sa tlhahiso e sebetsang hantle le e theko e tlase.
4. Ho netefatsa Moralo - E sebelisa papiso ea motlakase le tlhahlobo ea mocheso ho netefatsa lintlha tsa ts'ebetso.
Litharollo tsa ho Kopanya Sehokelo
Litharollo tsa sehokelo tse tsoetseng pele li felisa likhokahano tsa terata tsa setso ha li ntse li fana ka likhokahano tse sireletsehileng, tse tšepahalang. Mekhoa ea ho chesa li-bar e chesang e theha maqhama a matla pakeng tsa likopano tsa potoloho tse tenyetsehang le tse thata, e matlafatsang botsitso le ho fokotsa litšenyehelo tsa kopano.
| sehokedi Type | dikopo | Melemo Key |
|---|---|---|
| Flex ho Lihokelo tse thata tsa PCB | Likopano tse kopaneng tse thata-thata | Kopano e nolofalitsoeng, ho tšepahala |
| ZIF Connector Flex PCB | Maqhama a tlohang | Tlhokomelo e bonolo, phetoho ea tšimo |
| Litharollo tsa Custom Interconnect | Lisebelisoa tse khethehileng | Ts'ebetso e ntlafalitsoeng, phokotso ea litšenyehelo |
Flexible PCB Assembly & Testing
Litšebeletso tsa Kopano ea Mount Mount
1. Ho Beha ka nepo - Kopano ea SMT flex PCB e sebelisa lisebelisoa tse khethehileng tse lokiselitsoeng ho sebetsana le karoloana e bonolo.
2. Tšehetso ea ho lokisa - Lisebelisoa tse tloahelehileng le lits'ebetso tsa ts'ehetso li thibela deformation ea substrate nakong ea ho beoa ha likarolo le ho hlahisa solder.
3. Tsamaiso ea Mocheso - Moralo o hlokolosi oa profil ea reflow o sireletsa li-substrates tse tenyetsehang ha o ntse o netefatsa manonyeletso a tšepahalang a solder.
4. Karolo Bokhoni - Ho beoa ho ts'ehetsa li-passive tsa 01005 le li-IC tsa molumo o motle ho isa ho sebaka sa lead sa 0.3mm.
5. Ho Nepaha ha Phahameng - Sistimi ea boemo bo holimo e netefatsa boemo bo nepahetseng ho li-substrates tse tenyetsehang.
6. Ho lumellana ha Lintho - Litlhophiso tse ntlafalitsoeng tsa phalliso li amohela polyimide le lisebelisoa tse ling tse tenyetsehang tsa PCB.
Mekhoa e Khethehileng ea Kopano
1. Seboka sa BGA Flex PCB - E hloka ho ts'oaroa ka mokhoa o ikhethileng le profil e nepahetseng ea mocheso ho amohela thepa e bonolo ea substrate.
2. Mekhoa e tsoetseng pele ea ho tlatsa - Fana ka ts'ehetso ea mochini bakeng sa likaroloana tsa flip-chip ha u ntse u boloka ho fetoha ha maemo libakeng tseo e seng tsa bohlokoa.
3. Kopano e Ntle ea Pitch - E ts'ehetsa liphutheloana tsa Micro-BGA le likarolo tsa chip-scale ka ho nepahala ha ho beoa ka har'a ± 25 microns.
4. Kopanyo ea Karolo - E kenyelletsa likarolo tse kentsoeng, likopano tsa chip-on-flex, le litokisetso tsa 3D bakeng sa tšebeliso e phahameng ea sebaka.
Tlhahlobo ea Boleng le Bopaki
1. Teko ea Motlakase - Teko ea potoloho, ho netefatsa ts'ebetso, le mekhoa ea ho chesa ho netefatsa hore kopano e tšepahala.
2. Tlhahlobo e Ikemetseng ea Optical (Li-AOI) - E netefatsa ho nepahala ha ho beoa ha karolo le boleng bo kopaneng ba solder.
3. Tlhahlobo ea X-ray - E tiisa botšepehi bo kopaneng ba solder bakeng sa BGA le liphutheloana tse ling tsa sebaka seo.
4. Teko ea Tikoloho - E kenyelletsa ho palama baesekele e futhumatsang, tlhahlobo ea vibrate, le botsofali bo potlakileng ho netefatsa ts'epo tlasa maemo a kopo.
5. Netefatso ea Ts'ebetso ea Motlakase - E akaretsa tlhahlobo ea impedance, netefatso ea botšepehi ba matšoao, le tlhahlobo ea phepelo ea matla ho netefatsa hore lintlha tsa moralo lia fihlelleha.
Hobaneng u Khetha Highleap Electronics bakeng sa Flex PCB Manufacturing
01
Advanced Flex PCB Manufacturing Capabilities
1. Comprehensive Flex PCB bokgoni - Mefuta e felletseng ho tloha ho lera le le leng ho isa ho meralo e 16 e rarahaneng.
2. Thepa e tsoetseng pele ea Tlhahiso - Lisebelisoa tse nepahetseng joalo ka ho cheka ka laser, etching e tsoetseng pele, le AOI.
3. Boleng bo Tšepahalang ba Tlhahiso - Liphetho tse lumellanang ho tloha ho li-prototype ho isa tlhahiso ea bongata.
02
Tiisetso ya Boleng e sa sekisetseng
1. Mekhoa e tiisitsoeng ea boleng - Sistimi e netefalitsoeng ea ISO e nang le SPC, ho lateloa ka botlalo, le liprothokholo tse matla tsa tlhahlobo.
2. Indasteri-e Isang Tšepahalang - E feta litekanyetso tsa lits'ebetso tsa bongaka, tsa likoloi le tsa sefofane.
3. Metrics ea Boleng bo Ikhethang - Phallo ea Pele ea Phallo> 98%, Phatlalatso ka Nako> 99%, Sekhahla sa Sekoli <100 PPM.
03
Litharollo tsa Flex PCB tse sebetsang hantle
1. Tlhahiso e nang le litšenyehelo - Theko ea tlholisano e fihlelletsoeng ka boiketsetso le lits'ebetso tse sebetsang hantle.
2. Boenjiniere ba Bohlokoa - Ntlafatso ea lisebelisoa, lintlafatso tsa DFM, le ho boloka litšenyehelo tsa potoloho ea bophelo.
3. Flexible Pricing Options - Ha ho MOQ bakeng sa prototypes le litheolelo tse ntle tsa molumo.
04
Ho fihlella Lefatšeng ka bophara le Tšehetso ea Bareki
1. Global Manufacturing & Delivery - Libaka tsa maano le thomello e tšepahalang lefatšeng ka bophara.
2. Tšehetso ea Theknoloji & Therisano - Thuso ea lipuo tse ngata le tataiso ea moralo.
3. Taolo ea ketane ea phepelo - Ho fumana likarolo, taolo ea thepa, le ntlafatso ea thepa.
Fumana Quote ea hau ea Flex PCB
Abelana feela lifaele tsa hau tsa Gerber kapa lintlha tsa projeke, 'me sehlopha sa rona sa boenjiniere se tla u fa quote e potlakileng, ea tlholisano e tsamaellanang le litlhoko tsa hau.
Lipotso tsa FR4 PCB
Lintlha tsa Theko le Litšenyehelo
1. Ke lintlha life tse susumetsang litheko tsa PCB tse tenyetsehang?
Litheko tsa PCB tse feto-fetohang li ipapisitse le lintlha tse 'maloa tsa bohlokoa tse kenyelletsang palo ea lera, boholo ba boto, bongata, lisebelisoa tse boletsoeng, ho qeta bokaholimo le ho rarahana ha tlhahiso. E tsoetseng pele litšobotsi tse kang impedance laoloa, vias foufetseng / patoa, 'me boima koporo eketseha litšenyehelo empa fana ka bokgoni ba ho ntlafatsa tshebetso.
Sebali sa rona sa flex PCB se fana ka likhakanyo tsa litheko tse ipapisitseng le lintlha tsa mantlha, ha lintlha tse qotsitsoeng li kenyelletsa litlhoko tse khethehileng tsa moralo, khetho ea thepa le mefuta ea tlhahiso. Theko ea molumo e fana ka melemo e mengata ea litšenyehelo, 'me hangata ho fokotseha ha litheko ho etsahala ho 100, 500, 1000, le 5000+ ea likotoana.
2. Joang tenyetsehang PCB ditjeo bapisoa le thata PCB mefuta e meng?
Le hoja litšenyehelo tsa yuniti ea PCB hangata li phahame ho feta lipotoloho tse thata tse lekanang, litšenyehelo tsohle tsa tsamaiso hangata li rata litharollo tse feto-fetohang ha ho nahanoa ka ho rarahana ha kopano ho fokotseng, lihokelo tse felisitsoeng, ho tšepahala ho ntlafetseng, le ho boloka sebaka. Litheko tsa theko ea flexible PCB li kenyelletsa tlhahlobo e felletseng ea kakaretso ea litšenyehelo bakeng sa ho etsa liqeto ka tsebo.
3. Na ho na le litsela tsa ho fokotsa litšenyehelo tenyetsehang PCB?
Maano a ho ntlafatsa litšenyehelo a kenyelletsa ho ts'oara lisebelisoa tse tloaelehileng, ho ntlafatsa litekanyo tsa boto bakeng sa phanele e sebetsang hantle, ho totobatsa liphetho tse tloaelehileng tsa bokaholimo, le ho kopanya lipalo ha ho khoneha. Moralo oa tlhahlobo ea tlhahiso o supa menyetla e ikhethileng ea ho fokotsa litšenyehelo ntle le ho sekisetsa litlhoko tsa ts'ebetso.
Litlhaloso tsa Tekheniki le Bokhoni
1. Ke litekanyo tse fokolang le tse phahameng bakeng sa li-PCB tse tenyetsehang life?
Bonyane bo boholo ba boto ke 5mm × 10mm, ha boholo ba boto bo fihla ho 9 × 14 inches (228mm 356mm). Litekanyo tse kholo li ka khoneha ka mekhoa e khethehileng ea tlhahiso bakeng sa lisebelisoa tse khethehileng tse hlokang bolelele bo atolositsoeng ba potoloho.
Botenya ba boto bo tloha ho 0.1mm ho isa ho 0.5mm bakeng sa meaho e tloaelehileng, e nang le litlhophiso tse teteaneng tse fumanehang bakeng sa lits'ebetso tse ikhethileng. Li-PCB tse tenyetsehang ka nako e telele li ka feta mithara e le 'ngoe bakeng sa lits'ebetso tse ikhethileng tsa khokahano.
2. Ke likarolo tse kae tse ka etsoang ka li-PCB tse tenyetsehang?
Highleap Electronics e etsa li-PCB tse tenyetsehang ho tloha ho tlhophiso ea lera le le leng ka meaho e rarahaneng ea mekato e 16. Bokhoni ba Multilayer bo kenyelletsa lits'ebetso tsa tatellano ea lamination, e tsoetseng pele ka theknoloji, le lisebelisoa tse ikhethileng tse tšehetsang litlhoko tsa khokahanyo tse phahameng haholo.
Khetho ea palo ea lera e leka-lekanya litlhoko tsa ts'ebetso ea motlakase le litlhoko tsa ho feto-fetoha ha mochini le ho nahanela litšenyehelo. Litherisano tsa boenjiniere li thusa ho fumana litlhophiso tse nepahetseng tsa lera bakeng sa litlhoko tse khethehileng tsa kopo.
3. Ke lisebelisoa life tse teng bakeng sa kaho ea PCB e tenyetsehang?
Likhetho tsa lisebelisoa li kenyelletsa lifilimi tsa premium polyimide tse tsoang ho DuPont (Pyralux series), Panasonic (FELIOS), le lisebelisoa tse khethehileng tsa PTFE bakeng sa likopo tsa maqhubu a phahameng. Mehaho e thehiloeng ho sekhomaretsi le e se nang sekhomaretsi e fumaneha, ka likhetho tse se nang sekhomaretsi tse fanang ka ts'epo e phahameng bakeng sa lits'ebetso tsa flex flex.
Likhetho tsa koporo li kenyelletsa koporo e tloaelehileng e kentsoeng ka har'a litlhophiso tse boima tsa koporo ho fihla ho li-ounces tse 10. Likhetho tsa ho qeta bokaholimo li kenyelletsa ENIG, khauta e qoelisoang, silevera e qoelisoang, HASL, OSP, le liphetho tse ikhethang bakeng sa litlhoko tse ikhethang tsa kopo.
Lintlha tsa ho laela le ho tsamaisa nako
1. Linako tse tloaelehileng tse etellang pele bakeng sa tlhahiso ea PCB e tenyetsehang ke life?
Linako tsa ho etella pele tse tloaelehileng li tloha matsatsing a 5-10 bakeng sa litlhophiso tse bonolo ho isa ho matsatsi a 15-20 bakeng sa meralo e rarahaneng ea li-multilayer. Litšebeletso tsa tlhahiso ea Express li fana ka phetoho ea lihora tse 24-48 bakeng sa palo ea prototype, athe lits'ebeletso tsa letsatsi le le leng li fumaneha bakeng sa tlhophiso e bonolo ea mekhahlelo e le 'ngoe le e habeli.
Palo ea tlhahiso hangata e hloka libeke tse 2-4 ho latela ho rarahana le bophahamo. Litšebeletso tsa Rush li ka amohela litlhoko tse potlakileng ka ts'ebetso e potlakileng ka mehala e ikemiselitseng ea tlhahiso.
2. Ke lintlha life tse hlokahalang bakeng sa qotso e nepahetseng ea PCB e tenyetsehang?
Litlhaloso tse felletseng li hloka lifaele tsa Gerber, lifaele tsa ho cheka, litlhaloso tsa thepa, litlhoko tsa bongata, litlhaloso tsa ho qetela, le litlhokahalo life kapa life tse khethehileng tse kang impedance e laoloang kapa litlhoko tsa tlhahlobo. Litšoantšo tsa boenjiniere le litlhoko tsa kopano li thusa ho netefatsa litheko tse nepahetseng le likhakanyo tsa nako ea ho etella pele.
Litšebeletso tsa tlhahlobo ea melao ea moralo li netefatsa ho etsoa pele ho tlhahiso ea mantsoe, ho supa mathata afe kapa afe a ka hlokang ho fetoloa ha moralo. Litherisano tsa tekheniki li thusa ho ntlafatsa lintlha tsa ho boloka litšenyehelo ha li ntse li kopana le litlhoko tsa ts'ebetso.
3. Ke palo e fokolang ea odara efe bakeng sa li-PCB tse tenyetsehang?
Ha ho palo e tlase ea odara e sebetsang ho liodara tsa mohlala, tse nolofalletsang netefatso le liteko tsa moralo o baballang chelete e ngata. Bongata ba tlhahiso hangata bo u tsoela molemo ho tsoa ho litheko tsa molumo, 'me litšenyehelo li fihlelleha ka bongata bo kaholimo ho likotoana tse 100.
Litšebeletso tsa tsamaiso ea thepa li ka amohela liodara tsa ho reka ka kobo ka litokollo tse reriloeng, ho ntlafatsa matsete a thepa ha ho ntse ho netefatsa hore ho na le lintho tse hlokahalang bakeng sa tlhahiso.
Nka Qotso e Potlakileng
Fumana hore na boitseanape ba rona bo ka u thusa joang ka projeke ea hau e latelang ea PCB.