PCB Manufacturing · PCBA · EMS

Build Complex PCBs with One Manufacturing Partner.

From standard multilayer boards to HDI, Flex, Rigid-Flex, RF, Heavy Copper, Metal Core and Ceramic PCB — Highleap supports engineering validation, prototype, NPI and repeat production with turnkey PCBA under one workflow.

60 LayersAdvanced rigid multilayer capability
2/2 milFine line / space on supported rigid builds
Full SpectrumRigid · HDI · Flex · RF · Thermal · Ceramic
PCB + PCBAFabrication · sourcing · assembly · test
Engineering support · Prototype to volume · Worldwide delivery
High-speed and RF PCB assembly by Highleap Electronics
High-speed / RFLow-loss PCB + Precision Assembly
ENGINEERING-INTENSIVE PCBAControlled impedance · RF materials · Fine-pitch assemblyBuilt for telecom, networking, RF and high-speed electronics.
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EXPERIENCESince 2002PCB & electronics manufacturing
CUSTOMERS3,000+Programs supported worldwide
GLOBAL REACH60+ CountriesInternational manufacturing support
PCB CAPABILITYUp to 60 LayersAdvanced rigid multilayer builds
ONE WORKFLOWPCB + PCBAFabrication · sourcing · assembly · test
START WITH YOUR PROJECTChoose the right manufacturing path.

Send the data you already have. Highleap can route PCB fabrication, turnkey assembly or an engineering review to the right team without adding another supplier handoff.

Full-Spectrum PCB Manufacturing

Every Major PCB Technology.
One Manufacturing Partner.

Different products require different materials, stackups, via structures, signal performance and thermal behavior. Highleap brings these PCB technologies together so engineering teams can qualify more designs with one manufacturing partner.

Rigid and multilayer PCB manufactured by Highleap Electronics
01Rigid & Multilayer
HDI and any-layer HDI PCB manufactured by Highleap Electronics
02HDI & Any-Layer
Rigid-flex PCB manufactured by Highleap Electronics
03Flex & Rigid-Flex
High-speed RF and microwave PCB manufactured by Highleap Electronics
04High-Speed / RF
Heavy copper PCB for high-current and thermal applications
05Heavy Copper / Thermal
Ceramic and specialty PCB manufactured by Highleap Electronics
06Ceramic & Specialty
01

Rigid & Multilayer PCB

From conventional FR-4 to sophisticated multilayer structures for demanding electronics.

Up to 60 Layers2/2 milHigh-TgBlind / Buried Vias10 oz Copper
02

HDI & Any-Layer HDI

Advanced interconnect structures for compact products and high-density routing.

Laser MicroviaVIPPOSequential LaminationFine-Pitch Routing
03

Flex & Rigid-Flex PCB

Flexible interconnects for compact packaging, motion and complex 3D assemblies.

Flex up to 8LRigid-Flex up to 36LPolyimideDynamic Flex
04

High-Speed / RF / Microwave

Low-loss materials and controlled stackups for high-frequency and high-speed designs.

RogersTaconicIsolaPTFEMegtronTDR
05

Heavy Copper / Metal Core / Thermal

High-current and thermally demanding PCB structures for power electronics.

Up to 10 oz RigidAluminum PCBCopper CoreMCPCB
06

Ceramic & Specialty PCB

Special materials and constructions for demanding thermal and electrical performance.

Al₂O₃AlNHybrid StackupsSpecial Substrates
Highleap Electronics PCB manufacturing factory
PCB MANUFACTURING INFRASTRUCTUREProduction capacity backed by in-house engineering and process control
Manufacturing Infrastructure

Built for More Than Prototypes.

A manufacturing partner must support the product after engineering validation. Highleap combines PCB fabrication infrastructure, technical engineering and PCBA resources for prototype, NPI and repeat production.

80,000 m²Published PCB factory area
100,000 m²/moPublished PCB monthly capacity
800+PCB factory employees
100+Experienced technical engineers
5 SMT LinesPrimary PCBA production capability
Prototype → ProductionOne coordinated manufacturing relationship
Engineering Capability

Built for Designs That Push Standard PCB Limits.

Fine geometry, via structures, specialized laminates, copper weight and controlled impedance determine whether a complex PCB can move reliably from CAD data into production.

01 · GEOMETRY
60L / 2/2 mil
  • Rigid PCB up to 60 layers
  • Rigid inner / outer trace-space: 2/2 mil
  • Mechanical drilling aspect ratio up to 20:1
02 · VIA & DRILL
0.075 mm
  • Laser drilling on supported rigid builds
  • Blind / buried vias
  • Microvia · VIPPO · resin-plugged vias
03 · MATERIALS & COPPER
10 oz
  • FR-4 / High-Tg
  • Rogers · Taconic · Isola · PTFE · Megtron
  • Metal core · ceramic · hybrid materials
04 · SIGNAL INTEGRITY
Impedance
  • Single-ended and differential control
  • TDR verification
  • Back drilling and low-loss stackups
05 · ADVANCED STRUCTURES
HDI
  • Sequential lamination
  • Edge plating / castellation
  • Press-fit and special mechanical processing
06 · SURFACE FINISH
9+ Options
  • ENIG · ENEPIG · HASL · OSP
  • Immersion Silver / Tin
  • Flash Gold · Hard Gold · Gold Finger
5G small cell device PCBA manufactured by Highleap Electronics
High-Speed / RF Manufacturing

Manufacturing Control for High-Speed, RF & Dense Interconnect Designs.

High-speed digital, RF and 5G electronics require tighter coordination between stackup design, impedance control, via structures, material processing, assembly and inspection.

01

Controlled Impedance & TDR

Engineered stackups and verification for high-speed digital and RF signal requirements.

02

Back Drilling

Remove unused plated-through-hole stubs where required to improve signal integrity.

03

VIPPO & Resin-Plugged Vias

Advanced via structures for dense BGA escape routing and high-density interconnect.

04

Laser Microvia & Sequential Lamination

Laser-drilled microvias and build-up processes for complex HDI structures.

05

RF / Fine-Pitch Assembly

Precision placement, connector handling and solder process control for dense high-frequency assemblies.

06

Inspection & Performance Verification

AOI, X-ray and project-specific electrical / RF verification support before release.

Highleap Electronics PCBA factory and SMT production line
TURNKEY PCBA PRODUCTIONSMT · THT · Inspection · Test · Box Build
ASSEMBLY SCALE5 SMT LinesPrototype, NPI and repeat production support.
ONE WORKFLOWPCB → Sourcing → PCBAFewer supplier handoffs and clearer manufacturing accountability.
Turnkey PCB Assembly

From Bare Board to Tested PCBA — Under One Workflow.

Highleap integrates PCB fabrication, component sourcing, SMT/THT assembly, inspection, testing and final integration to reduce supplier handoffs and simplify manufacturing accountability.

01
Engineering ReviewDFM / DFA / DFT before production.
02
PCB FabricationBare board manufacturing under approved stackup and process requirements.
03
Component SourcingTurnkey, consigned or hybrid procurement models.
04
SMT AssemblyHigh-speed SMT production with published capability down to 0201.
05
THT / DIP AssemblyThrough-hole and mixed-technology assembly.
06
Inspection & TestingAOI · X-Ray · electrical test · ICT / Flying Probe where required · functional test.
07
Programming & ProtectionIC programming · conformal coating · potting / adhesive processes.
08
Final IntegrationCable / harness · enclosure · finished-product assembly · box build.
Quality Control

Quality Is Controlled at Every Manufacturing Stage.

Reliable PCB and PCBA production depends on controls throughout incoming materials, fabrication, assembly, testing and final release — not simply a final visual inspection.

Incoming Material InspectionMaterials and electronic components checked before release.
CAM / DFM VerificationManufacturing data reviewed before fabrication.
PCB Process InspectionCritical fabrication stages monitored by build requirement.
Electrical TestBare-board opens and shorts verification.
SPI / AOIPaste and optical inspection for early defect detection.
X-RayHidden solder-joint inspection for BGA / QFN structures.
ICT / Flying ProbeElectrical test strategies based on program requirements.
Functional Test & Final QAFunctional verification, documentation and traceability before shipment.
Automated optical inspection AOI equipment used in PCB and PCBA quality control
AOI INSPECTIONAutomated optical inspection for process-level defect detection
QMSISO 9001:2015
AUTOIATF 16949
MEDISO 13485
SAFETYUL
ENVRoHS / REACH
WORKMANSHIPIPC Standards
DFM · DFA · DFT

Catch Manufacturing Risk Before It Reaches Production.

A PCB can be electrically correct and still create unnecessary cost, poor yield or assembly risk. Highleap engineering reviews production data before manufacturing to identify issues that affect repeatability, schedule and reliability.

PCB RulesTrace / spacing · annular ring · solder mask · mechanical dimensions.
Stackup & ImpedanceLayer structure · material selection · controlled impedance.
Via & DrillMechanical drill · microvia · blind/buried via · via-in-pad.
AssemblyClearance · footprint · paste · polarity · manufacturing access.
BOMComponent matching · availability · lifecycle and substitution review.
ProductionPanelization · testability · special-process requirements.
CAM engineering review for PCB design for manufacturability
CAM / DFM ENGINEERINGManufacturing data review before fabrication releaseStackup · drill · spacing · panelization · process checks
Project Inquiry

Turn Your Design Package into a Manufacturing Conversation.

Tell Highleap what you need to build. Upload Gerber, BOM, drawings, STEP or other manufacturing data and give the engineering team enough context to evaluate the project.

01
Full PCB Coverage Rigid · HDI · Flex · Rigid-Flex · RF · Heavy Copper · Metal Core · Ceramic.
02
Turnkey PCBA Component sourcing · SMT/THT · inspection · testing · programming · box build.
03
Engineering Review You can send files even if every manufacturing detail has not been finalized yet.
04
Direct Project Handoff Send your project requirements and manufacturing files directly to the team responsible for reviewing the build.

    Supported: ZIP, RAR, PDF, DOCX, STEP, Gerber, BOM, PCB design files and other manufacturing data. Maximum 30MB per file.


    File 1


    File 2


    File 3

    Our team will email you shortly after submission.
    Please check your
    SPAM / JUNK FOLDER
    if you do not see our reply.

    Reliability-Critical Electronics

    Manufacturing Support Across Demanding Markets.

    Highleap supports electronics programs where signal integrity, thermal performance, manufacturing consistency, traceability and long-term production reliability matter.

    AutomotiveMedicalIndustrial AutomationTelecommunicationsRF & WirelessIoTPower ElectronicsInstrumentation
    Industrial automation controller PCB assembly
    INDUSTRIAL AUTOMATION
    INDUSTRIAL CONTROL

    Controller & Automation Electronics

    FR-4 and multilayer PCBA support for control systems requiring stable I/O, power management and long production lifecycles.

    FR-4Industrial I/OPCBA TestRepeat Production
    5G small cell device PCB assembly
    5G / TELECOM
    TELECOMMUNICATIONS

    Dense 5G & Network Electronics

    Manufacturing support for high-speed and RF products where impedance, thermal control and assembly accuracy are closely linked.

    High-SpeedHDIImpedanceX-Ray
    High-speed RF PCB assembly for wireless electronics
    RF / WIRELESS
    RF · WIRELESS

    Signal-Integrity Focused PCB & PCBA

    Low-loss materials, controlled impedance and precision assembly for RF modules, wireless devices and high-frequency systems.

    Rogers / PTFETDRRF AssemblyAOI / X-Ray
    Why Highleap

    Why Engineering & Procurement Teams Choose Highleap.

    Reduce supplier handoffs and manufacturing risk with a partner that combines broad PCB capability, engineering support, assembly, quality control and production scaling.

    01

    Full-Spectrum PCB Capability

    Rigid, HDI, flex, rigid-flex, RF, thermal, ceramic and specialty PCB under one manufacturing relationship.

    02

    Engineering Support

    Manufacturing review before the design enters production.

    03

    PCB + PCBA

    Fabrication, sourcing, assembly, inspection, testing and final integration.

    04

    Prototype to Production

    Support from engineering validation through repeat manufacturing.

    05

    Quality Systems

    Structured process controls, inspection, testing and traceability.

    06

    Global Manufacturing Support

    Production coordination and worldwide delivery for international electronics programs.

    Manufacturing Lifecycle

    Prototype Fast. Scale with the Same Manufacturing Partner.

    Move from engineering validation and NPI into repeat production without rebuilding your PCB and assembly supply chain.

    01Engineering ReviewDFM / DFA / process fit
    02PrototypeDesign validation
    03NPIProcess stabilization
    04Low / Mid VolumeControlled scaling
    05Repeat ProductionConsistent manufacturing
    06Global DeliveryDHL · FedEx · UPS
    Highleap Electronics

    Ready to Build Your Next PCB or PCBA?

    Whether your project requires standard multilayer PCB, advanced HDI, Flex, Rigid-Flex, RF, Heavy Copper, Metal Core, Ceramic PCB or complete turnkey assembly, Highleap can help evaluate the manufacturing path.

    ● Engineering Support● Prototype to Volume● Worldwide Delivery● High-Reliability Manufacturing