A digital voice recorder PCB has a different manufacturing priority from a general consumer controller board: the electronics must capture a weak microphone signal while storage, power conversion, charging and digital processing are operating nearby. A board can pass...
Your PCB Manufacturing Expert – Highleap Electronic
PCB Assembly Production Transfer Without Disrupting Supply
Table of contents When Should an OEM Transfer PCB Assembly Production? How Can PCB Production Be Transferred Without Interrupting Supply? What Highleap Checks From the Existing Product How Materials, Tooling and Test Assets Are Transferred How a Golden Sample and...
PCB Assembly Supplier Audit Based on Your Product and Supply Risk
Table of contents What Should a PCB Assembly Supplier Audit Verify? How Do You Pre-Qualify a PCBA Supplier Before a Visit? How Do You Audit SMT, THT and Special Processes? How Do You Audit Component Sourcing and Traceability? How Do You Evaluate Quality, Inspection...
PCB Assembly With Functional Testing as a Defined Production Service
Table of contents What Does PCB Assembly With Functional Testing Include? Functional Test vs AOI, X-Ray, ICT and Flying Probe What Can Be Checked in a Functional Circuit Test? Who Provides the Test Fixture, Software and Limits? How Are Programming, Serial Numbers and...
Pilot Production PCB Assembly Before Repeat Manufacturing
Table of contents What Is a Pilot PCB Assembly Build? How Many Boards Should Be in a Pilot Run? What Should Be Production-Intent in the Pilot? How Highleap Runs a Pilot PCB Assembly Lot What Quality Data Should a Pilot Provide? Common Problems Found Before Mass...
Selective Soldering PCB Assembly for Through-Hole Components on Mixed Boards
Table of contents When Should Selective Soldering Be Used? Selective Soldering vs Wave Soldering vs Hand Soldering What PCB Layout Is Needed for Selective Soldering? How Are Flux, Preheat and Solder Parameters Controlled? When Are Fixtures or Pallets Required? How Are...
BGA and QFN Assembly With X-Ray Inspection for Hidden Solder Joints
Table of contents Why Do BGA and QFN Assemblies Need Special Process Control? What PCB Design Details Are Reviewed for BGA and QFN? How Are Solder Paste and Stencil Apertures Selected? How Are BGA and QFN Components Stored and Reflowed? What Can X-Ray Inspection...
Fine Pitch SMT Assembly Services for High-Density Circuit Boards
Table of contents What Counts as Fine Pitch SMT Assembly? How Does PCB Design Affect Fine-Pitch Assembly Yield? How Are Stencil and Solder Paste Planned? How Are Fine-Pitch Components Sourced and Handled? How Are Placement and Reflow Verified? What Inspection Is...
Medium Volume PCB Assembly for Stable Repeat Orders
Table of contents What Is Medium Volume PCB Assembly? When Is an OEM Ready for Medium-Volume Production? How Are Components and PCBs Planned for Repeat Batches? How Is the Assembly Process Made Repeatable? How Are Yield, Quality and Traceability Managed? How Are...
PCB Assembly for Long Lifecycle Products and Legacy OEM Programs
Table of contents1. Which Products Need Long-Lifecycle PCB Assembly Support?2. How Is Component Obsolescence Managed?3. How Are Repeat Orders Kept Consistent Over Many Years?4. How Are Tooling, Programs and Test Assets Maintained?5. How Are Inventory and Last-Time...