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China I-Tera® MT40 PCB Manufacturing – High-Speed & Low Loss

Highleap Electronics offers fast-turn I-Tera® MT40 PCB fabrication and assembly. We build certified, low loss, high-speed multilayer boards with global delivery from China.

I-Tera® MT40 PCB

I-Tera® MT40 PCB Laminate – High-Performance for High-Speed Digital and RF Applications

At Highleap Electronics, we manufacture high-speed and high-frequency PCBs using authentic I-Tera® MT40 laminate from Isola. This advanced, low loss PCB material is engineered for high-speed PCB substrates where signal integrity, thermal stability, and low dielectric loss are critical — making it ideal for 100G/400G networking, data center backplanes, PCIe 5.0, and RF systems.

With a stable dielectric constant (Dk ≈ 3.45) and ultra-low dissipation factor (Df ≈ 0.0031), I-Tera MT40 is considered a reliable alternative to PTFE PCB materials, offering better manufacturability and compatibility with standard FR-4 processes. It supports lead-free assembly, multiple reflows, and CAF-resistant multilayer construction — all of which contribute to cost-effective, production-ready performance.

  • Ultra-low Df @ 2/5/10 GHz: 0.0031
  • High thermal stability: Tg 200°C / Td 360°C
  • RoHS compliant, CAF-resistant, and halogen-free
  • Optimized for HDI, multilayer, and controlled impedance designs

Whether you are reviewing the I-Tera MT40 datasheet for stackup planning, or searching for a reliable I-Tera PCB China supplier to handle your project, Highleap Electronics provides turnkey PCB fabrication and assembly services tailored to the needs of high-speed system designers. Our experience with low loss laminates ensures your designs are built with precision, quality, and fast turnaround times.

I-Tera® MT40 – Typical Values

Property Typical Value Units Test Method
Glass Transition Temperature (Tg) by DSC 200 °C 2.4.25C
Glass Transition Temperature (Tg) by TMA 205 °C 2.4.24C
Decomposition Temperature (Td) by TGA @ 5 % weight loss 360 °C 2.4.24.6
Time to Delaminate by TMA (Copper removed) — A. T260 >60 Minutes 2.4.24.1
Time to Delaminate by TMA (Copper removed) — B. T288 >60 Minutes
Z-Axis CTE — A. Pre-Tg 55 ppm/°C 2.4.24C
Z-Axis CTE — B. Post-Tg 290 ppm/°C
Z-Axis CTE — C. 50–260 °C (Total Expansion) 2.8 %
X/Y-Axis CTE — Pre-Tg 12 ppm/°C
Thermal Conductivity 0.61 W/m·K ASTM E1952
Thermal Stress 10 s @ 288 °C (550.4 °F) — A. Unetched Pass Visual 2.4.13.1
Thermal Stress 10 s @ 288 °C (550.4 °F) — B. Etched Pass Visual
Dk, Permittivity — @ 2 / 5 / 10 GHz 3.45 2.5.5.5
Df, Loss Tangent — @ 2 / 5 / 10 GHz 0.0031 Bereskin Stripline
Volume Resistivity C-96/35/90 1.33 × 107 MΩ·cm 2.5.17.1
Surface Resistivity C-96/35/90 1.33 × 105 2.5.17.1
Dielectric Breakdown 45.4 kV 2.5.6B
Arc Resistance 139 Seconds 2.5.1B
Electric Strength (Laminate & laminated prepreg) 45 (1133) kV/mm (V/mil) 2.5.6.2A
Comparative Tracking Index (CTI) 3 Class (Volts) UL 746A / ASTM D3638
Peel Strength — 1 oz EDC foil 1.0 (5.7) N/mm (lb/in) 2.4.8C
Flexural Strength – A. Length direction 71.0 ksi 2.4.4B
Flexural Strength – B. Cross direction 58.0 ksi
Tensile Strength – A. Length direction 39.0 ksi ASTM D3039
Tensile Strength – B. Cross direction 35.0 ksi
Young’s Modulus – A. Length direction 3060 ksi ASTM D790-15e2
Young’s Modulus – B. Cross direction 2784 ksi
Poisson’s Ratio – A. Length direction 0.234 ASTM D3039
Poisson’s Ratio – B. Cross direction 0.222
Moisture Absorption 0.1 % 2.6.2.1A
Flammability (Laminate & laminated prepreg) V-0 Rating UL 94
Relative Thermal Index (RTI) 130 °C UL 796

Note:
All technical data above are typical values based on the official I-Tera® MT40 datasheet and standard test methods (e.g. IPC-TM-650, ASTM). Actual results may vary depending on processing variables such as copper type, layer count, and stackup design. For critical designs, please contact Highleap Electronics for engineering support and stackup validation.

China-Based I-Tera® MT40 PCB Manufacturing – Powered by Multi-Material Expertise

At Highleap Electronics, we specialize in high-speed PCB manufacturing and assembly using a wide range of industry-leading materials — including I-Tera® MT40 from Isola, Rogers, Panasonic Megtron, and Taconic series. Our extensive in-house inventory allows us to meet diverse design and cost-performance requirements across telecom, aerospace, and datacenter applications.

With years of hands-on experience in I-Tera MT40 PCB fabrication, we offer fully customized stackups, impedance control, and multilayer constructions that meet the demands of 25–56 Gbps interconnects, PCIe Gen 4/5, and 100G/400G signal transmission. All PCBs are manufactured in our IPC Class 2/3 certified facility in China with strict quality controls and fast delivery cycles.

  • 100% genuine Isola I-Tera® MT40 laminate sourcing
  • Hybrid stackup support (I-Tera MT40 + FR4, or others)
  • Advanced fabrication: HDI, microvias, backdrilling
  • Full electrical testing, impedance validation, AOI & X-ray
  • Rapid prototyping (5–7 days) and global shipping options

Whether you need I-Tera MT40 PCBs or other high-speed PCB substrates, Highleap provides one-stop manufacturing and turnkey assembly to accelerate your time to market. Our team can also help you compare material properties or build around your I-Tera MT40 datasheet specifications for the best performance-cost match.

Turnkey-PCB-Assembly-Factory

Reliable I-Tera® MT40 PCB Supplier with Fast Turnaround and Full QA Support

Highleap Electronics delivers fast-turn I-Tera MT40 PCB fabrication and assembly with full in-house quality control. Whether you’re prototyping a high-speed signal layer or building volume RF modules, we combine factory-direct production with signal integrity expertise to ensure performance, consistency, and on-time delivery.

As a certified high-speed PCB factory, we support standard and hybrid MT40 stackups, offer impedance-controlled routing, and include comprehensive QA testing — making us a trusted partner for engineers and OEMs worldwide.

  • Free DFM + stack-up review by experienced RF/Signal engineers
  • 3–7 day quick-turn production for common I-Tera MT40 builds
  • AOI, X-ray, impedance test, electrical test all included
  • Factory certifications: RoHS, UL, ISO9001, IATF16949
  • Global logistics support + local engineering assistance

Contact us to request a quote, receive material samples, or get technical advice on your MT40 PCB layout, RF design, or multilayer stackup. We also support a wide range of other low loss PCB laminates beyond I-Tera MT40, including Rogers and Megtron.

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